Plasma cutting machine Plasma-Jet AirPro Compact 2010

for metalsheet metalCNC

Overview
The Plasma-Jet AirPro Compact 2010 series are air plasma cutting systems designed for single-part and small-series production. The machines combine a compact footprint with features for workshop use, offering reliable operation and straightforward handling.

Highlights

• Compact one-piece design for fast setup and transport
• Compatible with Hypertherm and Kjellberg air plasma sources (optional)
• EtherCAT fieldbus for high CNC performance
• Professional nesting software included (depending on configuration)
• Standard vacuum table; water table available as an option

Construction

• Monobloc frame with integrated guideways allows transport while assembled and ensures quick commissioning
• Cutting table prepared for vacuum extraction; water cutting table available as an option
• Segmented vacuuming of the work area (mechanically switched by the moving machine bridge) for efficient extraction and filtration
• Material support grid made of exchangeable arched flat-steel elements

Guideways and Drives

• Selected components ensure cutting functionality and process safety
• Machine bridge driven synchronously from both sides to avoid oscillation torque
• Powerful AC servomotors with maintenance-free planetary gears and precision helical gear drives provide contour accuracy
• High-quality linear guides on all axes: robust, precise and low-maintenance

Cutting capacity (examples by plasma source)

• Kjellberg CutFire 100i: cutting up to 40 mm, piercing up to 20 mm
• Hypertherm Powermax 105 Sync: cutting up to 38 mm, piercing up to 22 mm
• Hypertherm Powermax 125: cutting up to 44 mm, piercing up to 25 mm

Cutting head

• Z-axis height control (arc-controlled) maintains nozzle-to-plate distance
• Sensor-controlled collision guard protects machine and workpiece
• Magnetic coupling simplifies torch setup and maintenance

Controls & Software

• PULSER 3 CNC control with 15" touchscreen designed for modern cutting applications
• EtherCAT fieldbus for robust, high-performance communication
• Depending on selected plasma source: ProNest LT Essentials or IBE cncCut Nest included

Standard equipment (selection)

• PULSER 3 CNC unit (15" touchscreen)
• 15" HMI with touchscreen
• ProNest LT Essentials (depending on configuration)
• Table prepared for filter system (mechanical closure)
• Automatic torch height control with THC sensor
• Cutting torch with magnetic coupling and crash sensor
• INVT servomotors and drivers
• Laser pointer
• Operating manual

Optional equipment (selection)

• Extraction/filter system (e.g. 2,500 m³/h)
• Powermax 125 plasma source
• Powermax 105 Sync plasma source
• CutFire 100i plasma source
• MaxPro 200 plasma source
• ProNest LT upgrade option
• Water table for plasma cutting (exchangeable with downdraft vacuum table)
• Engraving and marking system for PowerMax and MaxPro

Technical specifications

• Working area — Cutting width: 1,050 mm
• Working area — Cutting length: 2,050 mm
• Working area — Distance from torch to support table: 200 mm
• Working area — Table height: 500 mm
• Working area — Table load capacity: 800 kg/m2
• Working area — Rapid feed: 15,000 mm/min
• Working area — Positioning accuracy: 0.05 mm
• Measures and weights — Weight: 1,100 kg
• Measures and weights — Overall dimensions (L × W × H): 1.72 m × 3.15 m