Automatic strapping machine KZV-111 Combi

for PP-PET strapsfor polyester strapsfor polypropylene straps

Overview
The KZV-111 Combi is an automatic pallet strapping machine with an integrated stretch wrapper (turntable). It combines pallet strapping and stretch wrapping in a single, space-saving packaging system designed to secure small pallet volumes reliably and for outdoor resistance. The machine performs up to four strappings per pallet and then applies stretch wrapping according to configurable parameters. The overhead, weight-reduced SoniXs unit (approx. 30 kg) is fixed with quick-release fasteners and can be removed without tools for maintenance. A movable tongue ensures optimal strapping between pallet runners.

Key features

• Automatic pallet strapping machine
• SoniXs overhead strapping unit (removable)
• Energy-efficient electric drives
• Suitable for PP and PET strapping
• Integrated turntable stretch wrapper with pre-stretch system

Standard features

• Top-mounted strapping unit
• 1 SoniXs strapping unit and 1 vertical strap guide
• Movable belt-guide tongue for strapping between pallet runners
• 1-column design up to 2,000 mm
• 2-column design for 2,000 / 2,400 mm with pressing force
• Stretch wrapping machine features:
  • Turntable diameter: 1,800 mm or 2,200 mm
  • Turntable load capacity: up to 3,000 kg (including pressing force)
  • Maximum pallet dimensions depend on turntable size
  • Maximum stacking height (including pallet): 2,400 mm
  • Height sensing by photocell
  • Pre-stretch system up to 250%
  • Turntable stop in starting position
  • 12 wrapping programs
• Versions:
  • KZV-111 — turntable Ø 1,800 mm
  • KZV-111-20-P20 — 1,800 mm turntable with max clamping force 20,000 N (2-column design)
  • KZV-111-24-P20 — 2,200 mm turntable with max clamping force 20,000 N (2-column design)

Options

• 3-part signal light including end-of-tape detection
• HL unit with belt tension compensation (up to 4,200 N strap tension)
• Mounting rails
• Permanent lubrication system
• Service locking device
• Protective grille

Application videos (examples)

• Strapping and wrapping process — application: cardboard
• Strapping and wrapping process — corrugated cardboard with corner protection

Consumables / Packaging material

• PP strapping: example width 12 mm; example thickness 0.80 mm
• PET strapping: width range 9.50 mm – 12.50 mm; thickness range 0.54 mm – 0.66 mm
• Strap coil core diameter: 406 mm
• Stretch film: max film roll height 500 mm; max film roll diameter 250 mm; core diameter 76 mm; pre-stretch up to 250%

Additional notes

• Combining strapping and wrapping in one machine replaces longer production lines with multiple individual machines and saves floor space.
• Overhead SoniXs unit is removable for maintenance without tools.

Technical specifications

• Model: KZV-111 Combi
• Brand: Mosca
• Function: Automatic pallet strapping machine with integrated turntable stretch wrapper
• Cycle times: double strapping with wrapping ≈ 75 s; quadruple strapping with wrapping ≈ 120 s
• Strap tension: infinitely adjustable from 200 N to 2,500 N (standard range)
• Strapping material: PP (e.g. 12 mm × 0.80 mm) and PET (9.50–12.50 mm; 0.54–0.66 mm)
• Strap coil core diameter: 406 mm
• Turntable diameters available: 1,800 mm or 2,200 mm
• Turntable load capacity: up to 3,000 kg (including pressing force)
• Maximum pallet stacking height (including pallet): 2,400 mm
• Height sensing: photocell
• Stretch film roll: max height 500 mm; max diameter 250 mm; core 76 mm; pre-stretch up to 250%
• Mains voltage: 400 V, 50 Hz, 3L+N+PE (other voltages on request)
• Power consumption: approx. 3 kVA (KZV-111), 2.4 kVA (wrapper) depending on configuration
• Approx. weight: 1,200 kg (pallet strapping machine); 1,000 kg (wrapping machine)