Overview:Designed for compressed air and steam lines in pharmaceutical, fermentation and bioprocess environments, this aseptic air system removes water mist, oil mist, rust, dust particles and microorganisms from process gases. The system integrates staged filtration and separation modules to meet sterile-air requirements while balancing pressure drop and operational efficiency.
Application:Typical applications include sterile supply for aerobic fermentation, sterile gas supply in pharmaceutical production, and protection of downstream process equipment.
Key functional stages:
- Pre-filter — first-line filtration of intake air to capture large dust and organic clusters and protect precision downstream components
- Oil and water removal system — separates condensate, water vapor and oil mist generated by compressors to prevent carryover into sterile stages
- Steam filter — protects sterilization and distribution lines by removing rust particles and seal residues that can occur in steam supply under high temperature and pressure
- Sterilization-grade filter — high-precision bacterial filtration to ensure sterile gas delivery under both dry and humid conditions
Key components / filtration stages:- Pre-filter: removes large dust and organic clusters from intake air
- Oil and water removal system: separates water vapor and oil mist from compressed air
- Steam filter: removes rust and seal residue from steam lines to protect downstream filters
- Sterilize (sterilization-grade) filter: high-precision bacterial filtration for sterile air delivery
Technical specifications / characteristics:- Effective removal of water mist, oil mist, rust, dust particles and bacteria from compressed air and steam
- Modular system architecture enabling tailored configurations for fermentation, pharmaceutical and bioprocess lines
- Sterilization-grade filter elements tested for bacterial retention in dry and humid conditions
- Design considers filter resistance versus energy consumption to optimize performance and pressure drop
- Durable materials and construction suitable for high-temperature, high-pressure steam applications