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Pinpoint accuracy with latest laser technology:
- Aligns grooves of the pulley rather than its face, allowing the alignment of pulleys of unequal width or with dissimilar faces - even fits applications where the pulley face cannot be used as a reference
- No trial and error. The laser position indicates the nature of misalignment allowing easy and accurate adjustment
Versatile and user-friendly:
- Powerful magnets allow fast and easy attachment
- Easy-to-use, requires no special training to operate
- Facilitates simultaneous adjustment of tension and alignment
- V-guides facilitate the alignment of a wide range of V-belt pulleys
Special side adaptor allowing alignment of multi-ribbed and timing belt pulleys as well as chain sprockets is available as accessory
A maximum operating distance of 6 meters (20 ft), makes it suitable for use in various applications
Sturdy aluminium housings provide great assembly stability and accuracy
Supplied in sturdy, light-weight carrying case for portability
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For straightness measurement of bores and bearing journals, both in production and in the field. Very stable construction for highest measurement accuracy. Measures both open and closed bearing pockets with equal simplicity. Handles up to 150 measurement positions.
Typical applications: Crankshaft and camshaft bearings in diesel engines, bearing journals and hull penetrations in propeller shaft installations, workpiece positioning in machine tools.
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CAD-PRO 3D are optimized for laser template projection on curved surfaces.
Working with complex surfaces requires 3D display calculation. CAD-PRO 3D laser projectors are equipped with special hardware, high-speed firmware and 3D software to meet this challenge.
For large area projection, several projectors may be combined. They serve bordering projection areas with flexible overlap. Load balancing distributes the projection according to area and reach of the joined projectors.
Maintenance or defect is no reason for production downtimes: LAP CAD-PRO are small, light-weight and only connected by one cable. Your personnel may change a projector within minutes, helped by the one-screw tilt bracket and scaffolds with lowering mechanism.
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CAD-PRO 2D laser projectors are optimized for projection on flat surfaces.
LAP laser projectors can be equipped with either one or two laser sources. You may select red, green or multicolor (red, green and yellow) projection.
CAD-PRO 2D display templates or outlines from CAD data. Display to correct scale is given by calibration, using targets at previously measured positions.
Large area projection is done with several projectors positioned side by side. Load balancing is included in PRO-SOFT display software.
Step by step workflow may be supported by using structured data files.
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General description
- Laser in red or green. (Choice of colour for an optimal visibility depending on the colour of the projection surface and / or the material.)
- Saving of time and material through an optimised operating process
- Quality control
- Increase in productivity
- Projection of continually changing figures of any shape with a high projection exactness and quality
- Precision high speed scanner
- Mounting flange with a variable orientation to all 3 directional axes
- Temperature stabilised (Peltier cooling) diode laser
- Modulating laser sources, i.e. no disturbing connecting lines are visible
- Positioning devices or tape measures are not needed any longer. Efficiency and quality are optimised.
- Online rotation and adjustment of the projection.
- Full size display of CAD data and other formats!
- Easy operating with extensive software
- CE-conformity-labelling
- Laser class 2M
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Easy-Laser® BTA D150:
With digital readout! For simple and precise alignment of belt drives. Shows adjustment readings live on the display. The accuracy of the digital readout also means that you can align within prescribed tolerances and rely on the result.
Easy-Laser® BTA D80:
For simple, quick alignment of belt drives. The tool is fitted in a few seconds, and the laser line projected on the targets clearly shows how you need to adjust the machines. Compact and light.
Suitable for most types of drive, such as V-belt, timing belt, flat belt and chain drives. Can also be used on non-magnetic pulleys.
Typical applications: Most belt/chain drives.
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• Intrinsically safe and approved for use in potentially explosive environments.
• Shows the parallel and angular misalignment between the sheaves.
• Much faster and more accurate than measuring with earlier, conventional methods.
• For both horizontal and vertical mounted machines.
• Alignment can be made by one operator.
• Also suitable for nonmagnetic sheaves.
• Fits almost any kind of sheaves: V-belt, Timing belt, Flat belt and Chain drive.
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Perfect alignment for pulleys, belt drives and other power transmission equipment
An aligned pulley system reduces both pulley and belt wear, vibration of machinery, which in turn leads to improved machine performance. Good pulley alignment reduces unscheduled downtime, and improves the reliability of your equipment.
PULLALIGN is tailor-made for the job as it is easy to use, and requires only a single operator. Due to its versatile design, the units mount onto virtually any pulley face, making it the ideal partner for most pulley alignment jobs.
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C911 - precision laser shaft alignment, field balancer, two channel vibration spectrum analyzer - all in one instrument.
Laser alignment - advanced horizontal, vertical mechanism alignment
Balancing program - up to 8 planes, up to 14 points
Displacement, velocity, acceleration measurements and 6400 lines FFT spectrum analysis
Frequency and time domain measurements, enveloping detector
Versatile PC compatible file system (FAT) allows to organize data file management and report print.
Expanable memory of 1GB SD card
USB communication interface, "mass storage device"
Firmware - upgradeable by user
"ConSpect" Windows based data base and analysis software
NiMH battery, USB type charger
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Easy-Laser® shaft alignment systems has all the programs and functions you could want for the alignment of rotating machines. The EasyTurn™ program allows alignment with as little as 40° rotation of the shafts. Functions for compensation of thermal growth, alignment tolerance check and reference foot locking. Vibration measurement, Digital Sheave alignment and Geometrical measurements possible together with accessories.
Typical applications: Horizontal, vertical/flange-mounted and cardan-shaft-coupled machines, machine trains (up to ten machines in line).
All parts included in the systems are developed for rough use and to be easy to mount on the machines. The rugged aluminum and stainless steel design guarantees stable measurement values and reliable alignment even in the harshest of environments. As a user you are given step-by-step instructions on the display through the entire measurement procedure. Measurement values are displayed live, making it easy to adjust the machine to a correct position. The displayed resolution can be set as low as 0.001 mm [0.05 mils/thou].
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Fixturlaser GO Features
Several of its features are adopted from the innovative Fixturlaser XA system, which will reduce the time spent on pre-alignment actions, measurement registration, performing the actual alignment, remeasuring to make certain that you have a correctly aligned machine; and, finally, documenting the measurement data.
The pre-mounted fixtures speed up mounting and packing of the fixtures.
Other characteristics facilitating the handling of the system are the icon based user interface, a typical Fixturlaser trademark, now used in our systems for more than 15 years.
The measurements can be transferred to a PC by connecting the display unit to the USB connection. When connected the display unit appears as a mass storage device in your PC. Files are then easily transferred using the Explorer on the PC.
The CCD technology used in the measurement units’ extra large detector area (30 mm)minimizes or, in most cases, eliminates the need for rough alignment. This technology also makes it possible to suppress ambient light and it rejects side spots that might interfere with the accuracy of the measurement values.
Line laser combined with the CCD, renders the laser adjustment easier than ever. The measurement units will always be in the right position sideways, and vertical adjustments are easily done by unsnapping the measurement units’ snap-on fixtures.
The three LED lights on the display unit indicate whether the couplings are within tolerance (green light), within double tolerance (orange light), or out of double tolerance (red).
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The Fixturlaser Dirigo puts laser alignment accuracy within reach of everyone! The ergonomically designed control unit fits comfortably in one hand. The live display means that you will get instant feedback when shimming or moving the machines. This eliminates the guesswork and back and forth you're suffering through now. All this at an affordable price that means a really quick payback.
Fast, Easy, Precise
The Fixturlaser Dirigo features a unique laser line instead of the traditional laser dot. This makes setup and alignment much easier, as the line is wide and is easily projected to the laser detector.
The Fixturlaser Dirigo also features graduated labels on the laser heads that work with the laser lines, to help the operator "visualize" the misalignment condition. This visual cue reinforces the digital values that are displayed on the unit, and makes evaluation and correction of misalignment an easier process. This is very useful when performing rough alignment. The alignment data is continuously updated. All movements of the motor are simultaneously displayed on the screen. The measurement results are displayed with a resolution of 0,01 mm. As you shim or move the machine, the values will be updated to let you know exactly where you are at each step of the way. This means no more guessing about the shim amount, or how much to move a machine. With the Fixturlaser Dirigo laser alignment system there is no interpreting of the values as with dial indicators. The position sensitive detectors precisely measure the misalignment. The large LCD display clearly presents the position of the machinery being aligned.
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For users who want a simple, reliable and cost-effective measuring system for the alignment of horizontally-installed machines. Provides vertical and horizontal alignment solutions, graphically on the display screen. EasyLink for Windows® is included to upload alignment data and export it to Excel®.
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TMEA series
- Easy-to-use: three-step process, measure-align-document
- Selectable mm or inch reading of measurement facilitates worldwide use levels allow easy and fast positioning of the measuring units
- Supplied with high precision SKF pre-cut shims for accurate alignment
- Display unit provides clear "real-time" values during the alignment process making rechecking alignment unnecessary
Shaft alignment tool TMEA 2:
- "Soft foot" feature is shown on the digital display, which easily guides the operator through this function
- Magnetic brackets allow easy fixture of the measuring units onto the shaft
- Maximum distance of 0,85 m (2.8 ft) between the measuring units
Shaft alignment tool with printer capability
TMEA 1P/2.5:
- Optional printer facilitates recording of alignment activities
- Maximum distance of 2,5 m (8.2 ft) between the measuring units makes it suitable for aligning variety of applications
Intrinsically safe shaft alignment tool TMEA 1PEx:
- Intrinsically safe classification EEx ib IIC T4, ATEX code: II 2 G
- Standard printer facilitates recording of alignment activities
- Maximum distance of 1 m (3 ft) between the measuring units makes it suitable for aligning variety of applications
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High end modular alignment system, extendable to all advanced shaft and geometric applications
This cutting-edge system possesses a large high resolution full VGA TFT color display making information easily readable in low light environments or sunlight conditions.
ROTALIGN Ultra the number 1 tool in alignment features concise navigations keys, a very user-friendly and intuitive user interface, a heavy duty Li-ion rechargeable battery plus an ergonomic design.
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Diode lasers of LAP LD Series are designed for industial applications.
They project spots or lines even visible in daylight. The optics, which produce a high quality collimated beam, can be focussed to adjust the spot size or line width to suit application and distance. Laser diode, collimating lens and electronic circuitry are housed in a strong cylindrical aluminium case.
The compact size of these diode lasers makes them ideal for applications where space is limited such as installation within existing machinery. Each unit has a built-in protection against over-voltage and reverse polarity, along with a softstart function and a keyed industrial connector.
* focusable
* line, spot, crosshair lasers
* smallest housing
* 1 - 30 mW
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VULCAN Runner
- Line length extended by asymmetric optics
- Integrated reversible laser-protection
- Wide range input 85-265 VAC
- Integrated power supply "Heavy Duty"
- Dimensions: Ø 40 x 201 mm
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A range of compact and affordable laser modules generating an accurate line or cross at 635nm or 650nm with uniform intensity distribution. The laser modules measure just 29mm in length, with a diameter of only 8mm and are extremely efficient and reliable.
They are ideal for the most demanding industrial and medical applications where space is at a premium, such as handheld instrumentation, targeting, alignment and machine vision.
These laser diode modules generate either a 70 degree full angle cross or a 58 degree or 88 degree full angle line, all factory focused at 1000mm. The focus can be set to other distances on request. The lens system produces an efficiently uniform intensity laser line.
At a visible wavelength of either 650nm or 635nm, these compact laser diode modules offer output powers of 0.9mW or 4mW with power stability of less than 5 per cent. Operating voltage is from 3V to 6V DC at an operating current of 30mA typ, (0.9mW) or 40mA typ, (4mW). Operating temperature range is -10 degrees Centigrade to +40 degrees Centigrade.
The laser modules consist of a brass housing, a laser diode, drive circuit and beam-shaping optics. Electrical connections are made via external flying leads. All modules have static, surge and reverse polarity circuit protection.
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VULCAN Runner (Power cross)
- Good visible cross-projektion
- 2 line laser in one housiing
- Wide range input 95 - 265 VAC
- Integrated power supply "Heavy Duty"
- Dimensions: Ø 40 x 221 mm
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Roll misalignment is a root cause of wrinkles, paper/foil tears and unfitting registers of printed products. Production lines in the paper, printing, steel-rolling, foil-extrusion and converting industry today run at faster speeds than formerly, whereas the alignment methods of the rolls has not changed.
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The L-705/L-706 laser systems are highly accurate, easy-to-use bore alignment lasers that can be used for virtually any bore alignment application. Bores ranging from 1.5" (38.1 mm) to 36" (914 mm) or more can easily be accommodated.
The L-705 is used for bore alignments out to 50 feet (15 M) and the L-706 is used from 50 to 110 feet (15 M to 33.5 M). Both lasers feature battery operation and micrometer-controlled angular adjustments, and both lasers are centered to their housings to within .0005" (.013 mm).
Our competitively priced L-705 Laser Borescope system is the fastest and most accurate extruder alignment system on the market. Its patented self-centering target and simple laser fixture are so easy to use you can have misalignment data in less than 10 minutes, including setup!
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PRÜFTECHNIK Service is a certified contractor to perform laser measurements to turbines on behalf of leading turbine manufacturers. Improved efficiency, minimizing outages, and reducing the overhaul duration form part of the benefits of laser alignment. Our turbine alignment team is at hand to assist you in acquiring these money saving benefits.
Our services include:
Turbine centerline tops on and tops off
Diaphragms
Bearing pedestals
Glands
Frames
Couplings
Rotors
Shaft straightness & flatness
Shaft plumbness on vertical turbines
Inner and outer casing
Continuous laser monitoring & thermal growth
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Designed primarily for roll alignment and other similar applications, the L-742 Dual Scan® Laser System is the only laser in the world to offer 2 automatically rotating laser planes that are accurate enough for today's ever-tightening tolerances. The laser can be configured by the factory to have either 2 vertical planes, or 1 horizontal and 1 vertical laser plane. This creates a powerful tool to not only MEASURE but also FIX problems in a fraction of the time needed with conventional methods.
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Fixturlaser XA features
3-D color animations give express results
The whole alignment process is shown on the screen, using 3-D Macromedia Flash animations that are simple to comprehend and will give you an alignment jump-start when using Fixturlaser XA. Figures and arrows show the measurement results and any requirement for alignment. Color coded values simplify and speed up the interpretation of the results.
Wireless data transfer
Wireless transmitters allow the elimination of wires connecting the transmitters-detectors to the display unit. They also increase your mobility to move around with the display box in your work place, which comes in handy when you measure the machine couplings at one place and make alignment adjustments at another.
Express mode
When you turn the shaft, the system registers the three measurement points automatically - the Express Mode. It takes you through the measurement and alignment process faster compared to the traditional methods, such as the Tripoint Method and the Clock Method.
Comment from the field:
Jacob Nørgaard Andersen, Head of sector service technology, Siemens Wind Power A/S, Denmark
"We have many people using the Fixturlaser XA system and therefore it is very important for us that it is easy to use. The menus are very user friendly and easy to command. We have been able to minimize the time spent on alignment by our fitters after the introduction of the laser alignment of our generators. At the same time the accuracy has improved, and there is not much depending on the specific experience and knowledge of the fitter. Fixturlaser XA alignment equipment has become one of our standard tools."
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OPTALIGN smart / OPTALIGN smart EX
Modular mid-range alignment system, also available in intrinsically safe version, which can be fully loaded to cover both shaft and geometric applications
Its intuitive operation, ergonomic design and the loaded features make OPTALIGN smart a called for feature in the maintenance of rotating machinery such as pumps, motors, gearboxes and compressors. OPTALIGN smart possesses the powerful features required in productive maintenance technology, is a proud recipient of the 2007 red dot design award, is product of the year 2007.
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The L-743 Triple Scan Laser Alignment System is one of only 2 lasers (the other is the L-733) in the world to offer 3 automatically rotating laser planes that are accurate enough for today's ever-increasing tolerances. This creates a powerful tool to not only MEASURE but also FIX problems in a fraction of the time needed with conventional methods. From machine tools to aircraft assembly, the L-743 is the best alignment system on the market today.
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Alignment systems
