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AVV-701 is a simple and reliable laser alignment system that
is suitable on all rotating machineries. It offers the benefits
of precision shaft alignment with minimal wastage of time without stretching your budget.
AVV-701 makes quick, accurate shaft alignment a simple task for all new alignment users!
The system is designed of easy in use and user-friendly interface!
Advanced Features:
Measurement with less than 120deg. of rotation in any directions
Horizontal, vertical and flanged-mounted machines
Soft foot check
Thermal growth
Shim simulation
Communication with PC via USB cable
AVV-701 - Cost Effective Way to Reliability
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The L-700 Spindle Alignment System has been helping Detroit build quality automobiles for over 10 years. Prior to the L-700, transfer lines were aligned with indicators and alignment bars. This often resulted in frequent shutdowns due to poorly aligned spindles causing premature tool wear. Poor alignment also resulted in high reject rates, excessive downtime and poor productivity. On one line alone, the L-700 was able to save one GM plant $1.2 million in reduced tooling costs and downtime in the first year of operation after laser aligning the whole transfer line.
The L-700 can also be used for aligning the critical components of a lathe, aligning spindle boxes of large rotary dial machines, aligning the output shaft to the centerline of a twin-barrel extruder and many other applications. When combined with our P-405 Remote Optical Square, the L-700 can also easily measure cross-slide squareness on a lathe
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HD diode lasers are designed for use in rough industrial environment.
They generate lines that are clearly visible even in daylight. A rugged stainless steel housing protects laser diode, electronic circuitry and precision optics.
The laser diode is galvanically seperated from the power supply, which makes the laser extremely resistant to voltage peaks or current variations. The wide range input capacity enables the HD lasers to be used with all typical low voltage power nets.
The optics may be focused without tools. Spot size or line width can be adjusted. The line position doesn't change during focusing.
* focusable
* line, spot, crosshair lasers
* small, robust stainless steel housing
* IP 67, waterproof
* 1 - 30 mW
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LAP PD series line lasers are designed for heavy duty industrial applications, where a clear, precise line is desired for alignment purposes.
The cylindrical aluminium housing with Ø 40 mm fits the brackets commonly used on machines worldwide. It incorporates the wide range power supply, control electronics, laser diode and multiple element precision glass optics. PD laser withstand even the hardest conditions in areas where dirt and contamination are a normal part of the environment.
The wide range power supply operates on all mains worldwide and tolerates massive surges and power fluctuations.
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The Photon Laser Module is a self-contained module designed as a complete laser diode solution for OEM use. Applications include industrial alignment, machine vision, measurement & positioning, medical fluorescence and bar code readers.
Wavelengths range from 635nm-830nm, with an elliptical output beam and powers from 0.9mW to 85mW. The laser modules can be supplied with various coloured sleeves to assist in wavelength and power identification. Other wavelengths and power options are available - please contact our sales department to discuss your requirements.
The customer-adjustable lens for collimated or focused beam may be replaced by other optical systems such as line and cross generators.
The laser module consists of an anodised aluminium housing, laser diode, drive circuit and collimating lens, either cylindrical or with a 25mm mounting flange. Mechanical dimensions are 12 mm diameter x 43mm length and all standard Photon Module options are available. Electrical connections are made via external flying leads.
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T-MFL Lasers:
StockerYale’s Lasiris™ T-MFL lasers produce long telecentric lines as thin as 9.0 µm at 1/e2 at a specified working distance and are designed for applications where utmost accuracy and precision are required.
This technology benefits applications such as inspection of microelectronics, solar cell inspection, high resolution 3-D contour mapping and other machine vision systems.
Lasiris T-MFL lasers use refractive uniform line generator optics without beam clipping.
- Line width remains constant along line length
- Extremely thin lines down to 9.0 µm at 1/e2
- Line length up to 60 mm
- ESD, over-temperature, over-voltage and reverse-polarity protection
- Two year warranty
Applications:
Precision inspection of small parts (chips, wafers, small pins, resistors, semiconductor components)
Solar cell inspection
High precision surface analysis
Machine vision
3-D contour mapping
Industrial inspection
Bio-detection
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The EC-805 or PICO is designed for light-duty use, and is intended for use by woodworking craftsmen such as cabinet and furniture makers, who need to project cutting lines from time to time in a commercial or light industrial environment.
This incredibly small laser, with an incredibly small price, is only 3.15 inches long, and 0.7 inches in diameter. More than fitting anywhere you need to place it, the Pico will fit your budget with plenty of room to spare.
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Alignment of bores in diesel engines, compressors, pumps, gearboxes, stern tubes and turbines
Proper repair and reconditioning of combustion engines, compressors and pumps requires exact measurement of the alignment of crankshaft and camshaft bores, cylinder bores and crosshead guides. This is usually accomplished by optical or wire-based methods. CENTRALIGN Ultra is a precision laser alignment system designed to replace those older and more time-consuming technologies. It is much faster, very precise, and provides a clear measurement protocol.
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With the PRÜFTECHNIK laser based PERMALIGN Service it is possible to monitor and document both the relative and absolute machine movements from initial start-up to full operating conditions to determine and resolve machine issues.
Typical applications for the PERMALIGN monitoring Service are:
Steam & Gas turbines
Compressors
Gearboxes
Pump Sets
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When mass-produced articles have to be made cost-effectively and in-line, Continuous Motion machines are in high demand.
The principle:
Attached to a central rotating tower with 24 or 36 working positions, several nests per position can be operated with up to 4 inside cams. In combination with four satellite assembly devices, press– and punch stations or camera monitoring stations, highly complex assembly and checking tasks can be executed as well. Entirely mechanically engineered motion-sequences are responsible for exceptional stability and life-cycle.
* Line production for an annual output quantity of several 10 millions
* For products with huge output quantity
* Stages of production with extended operation time, such as filling, vacuum checks or shaping
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Line generator can be used to display a uniform straight reference line for use in alignment, machine vision systems, construction and process control.In addition, the lenses may also be used on lower power lasers, lenses are available in fan angles of 7°, 10°, 30°, 45°, 60°, 75° and 90° for custom applications.
80-240VAC, RoHS, FDA, CE complied
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The Fixturlaser OffsetXA fixtures provide express alignment of offset mounted machines.
Machines with offset drives are often thought of as insensitive to angular errors between driving and driven shaft. Vibration analyses and experiences from paper industry professionals have proved that this is not the case. Conventional alignment methods cannot provide the needed level of accuracy. Using the Fixturlaser XA together with the Fixturlaser OffsetXA expansion kit, you can precision align any offset mounted machine as fast as you align any other shafts. The Fixturlaser OffsetXA Expansion kit consists of both software and fixtures.
The Fixturlaser OffsetXA fixture is equipped with a laser pointer, which means that the alignment system is not needed in order to mount the fixtures. The fixtures only have to be adjusted until both the lasers are hitting the centre of the opposing target. Thanks to this feature, the mounting can be performed fast (read more about the Fixturlaser OffsetXA Expansion kit and its software in the Fixturlaser XA brochure.
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The OL2RXA fixtures - now a patented technology - provide a unique function for shaft alignment of critical machines.
Measurements of dynamic movements are used for critical machines within industries, where large temperature differences or other disturbing factors exist. The need for measurement of dynamic movements is often indicated by a high level of vibrations. For some machines these high levels remain even after having performed shaft alignment in cold condition. The Fixturlaser XA system combined with the OL2RXA Expansion kit helps you to overcome this costly and time consuming problem by performing offline-to-running measurements. The measurements provide you with machine unique target values to be used for compensation during shaft alignment. The Fixturlaser OL2RXA Expansion kit consists of both software and fixtures.
The Fixturlaser OL2RXA fixtures are both equipped with a laser pointer, which means that the Fixturlaser XA alignment system is not needed in order to mount the fixtures. Thanks to this feature the mounting can be performed fast and by someone who does not necessarily need to have the knowledge about shaft alignment and Fixturlaser XA (read more about the Fixturlaser OL2RXA Expansion kit and software in our brochure Fixturlaser XA P-0222.)
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Evaluate directly in true 3D
See the result as a true 3D image in the display unit directly after measuring. Then evaluate the result easily with different calculation settings, for example three point reference, best fit or all positive. This can also be done directly on site without having to stop to go to a PC with separate analysis programs, which was the case previously. This makes production much more efficient.
The system includes laser transmitter D23 Spin with power rotating head. This is how it works in brief: The laser beam from the transmitter rotates constantly and creates a reference plane over the entire measurement object. Measurements are performed quicker as you do not have to align the beam for each new measurement position. You place the detector at the desired measurement points and register the reading by a push of a button. In principle, one person can perform the measurement themselves. It is then possible to generate a PDF report containing graphs and measurement data directly from the measurement system’s display unit. All information about the measurement object is documented.
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The Fixturlaser XA Geometry's graphical user interface is icon based facilitating interpretation. It has the same Flash animated color screen with color coded values and results, and the green arrows showing in which direction to move the machine or the measurement object.
The system is available with wireless units for data transfer, so that you can move around in full freedom when recording measurement points or during adjustments.
The documentation of measurement reports is handled via the USB ports for transfer to a PC or other storage media of your choice.
We offer the following applications for measurements of:
straightness
circular flatness
rectangular flatness
full bore and half bore
EXPRESS GEOMETRY FUNCTIONS FOR YOUR BENEFIT:
Best fit
You have the option to allow the system to calculate a reference line or plane, which illustrates the best fit, i.e. the least deviation for each measurement point in relation to the reference line or plane that has the least deviation of the measurement points.
Express Navigation
When you select which points to measure, you will find that the highlighted measurement point is surrounded by its neighbor points enabling you to choose them without exiting the measurement point screen.
Use of Reference Receiver
With an additional receiver, you can use it as a reference receiver and zero it at the start of the measurement process. You are then able to control, without exiting the measurement screen, that the transmitter has not been moved during the actual measurement, which would cause incorrect measurement values.
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The first geometric application for OPTALIGN smart
The measurement of straightness is now possible using OPTALIGN smart, the laser alignment system from PRÜFTECHNIK Alignment Systems. The application referred to as "smart straightness" is used whenever high accuracy is needed, such as in the positioning of bearings and shaft supports over long runs. The subsequent corrections are monitored LIVE. This new powerful application is available as stand alone as well as a cost effective add-on package.
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Level foundations improve machine availability. LEVALIGN® is tailor-made for precision measurement of machine foundations, bed plates, flanges and machine half casings. The system and its powerful PC software LEVALIGN® Editor features:
- Straightness and flatness measurement
- InfinispliceTM to measure infinite number of points and surface area
- Linking separately measured surfaces
- Measured surface profiles shown in 2-D and 3-D graphics
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LAP laser of PY series with green beam are used, where visibility of red laser lines is not sufficient.
This can be depending on surface (e.g. red or black, wet stone) or light conditions (e.g. bright sunlight). Green light has a visibility about five times higher compared to red light, because human eyes have their maximum sensitivity in this wavelength area.
The laser beam is collimated for optimum line width in working distance. The new SUPERLINE optic allows to set the line width manually and to position the center of the brightness distribution along the laser line.
The robust housing made of coated aluminium protects laser, electronic circuitry and precision optics. The Peltier-Cooler, marked by the black fins, takes care of the right working temperature and prolongs life expectancy. Temperature is tracked internally, and the laser is swiched off in case of high temperatures to protect the laser source from damage.
* green beam
* SUPERLINE optics
* passive cooling and high temperature swich-off
* standard diameter 40 mm
* wide range power supply 100-240 VAC
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VULCAN Titan
- Line length extended by asymmetric optics
- Best-selling line projector
- Integrated active temperature control (heating & cooling)
- Considerably increased life time
- Wide range 90 - 265 VAC
- Fee Focus option
- Dimensions: Ø 40 x 300 mm
- Operating voltage: 90 - 265 VAC
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Easy-Laser® D160 BTA is attached in a few seconds (magnets) with the laser transmitter on one of the sheaves and the detector on the other. The transmitter generates a laser plane parallel to the reference sheave. The detector reads the position in relation to the laser plane and provides a live digital display of both offset and angular value. This makes the alignment of the adjustable machine very simple. The accuracy of the digital readout also means that you can align within prescribed tolerances and rely on the result.
The separate display unit makes it all even easier, as you can read off and follow the adjustment at the precise point on the machine where the adjustment is made. The display is also backlit for optimum visibility in poor lighting conditions.
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High-end laser shaft alignment - Ex version
ROTALIGN PRO Ex makes a quantum leap in alignment functionality and ease of use. Now equipped to handle an even wider range of special alignment situations, its greatly expanded memory offers room for entirely new types of measurement tasks. Customized machine sets, professional graphic ‘look and feel’ and built-in expert assistance facilitate accurate interpretation and convenient handling of results.
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Easy-Laser® Extreme™ is ATEX/Ex approved and one of the toughest and most robust shaft alignment systems on the market, with parts made of stainless steel and hard anodised aluminium.
Designed for those who work in demanding environments, where precision, reliability and user-friendliness are of the utmost importance.
Easy-Laser® Extreme™ is intrinsically safe and ATEX/Ex approved for use in explosive areas. It is designed for the most demanding type of applications and environments, and comes with a 4 year warranty.
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FAG Top-Laser INLINE2 is suitable for precise shaft alignment of:
- motors
- gear boxes
- fans
- pumps
- compressors
- etc.
You want:
- to minimise the risk of unplanned shutdowns?
- to prevent critical vibration?
- to avoid damage to bearings and shafts?
- to minimise wear on couplings and seals?
- to optimise the efficiency of your machines?
Then the FAG Top-Laser INLINE2 is the right alignment system because:
- FAG Top-Laser INLINE2 can be mounted and operated easily
- laser alignment with the FAG Top-Laser INLINE is more accurate compared to conventional alignment methods, such as dial gauge and ruler
- FAG Top-Laser INLINE2 helps to reduce vibration due to friction
- FAG Top-Laser INLINE2 increases productivity through longer operating hours
- due to the standard USB port the FAG Top-Laser INLINE2 can be operated easily with all netbooks or laptops
- NEW! optionally the FAG Top-Laser INLNE2 can be equipped with a wireless connection
Your advantages:
- Reduced wear of drive components
- Increased machine availability
- Lower energy costs
- Extension of maintenance intervals
- Longer machine lifetime
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Fixturlaser is the first laser alignment specialist to introduce a tool for shaft alignment that is ultra portable – the Fixturlaser UPADXA.
The alignment system, Fixturlaser UPADXA, has all the capabilities of our state-of-the-art laser shaft alignment system, Fixturlaser XA: the user friendly and animated graphical interface, wireless data transfer, and automatic registration of the measurement points, etc. This is all packaged in an angled display box equipped with a Velcro® fastening that enables attaching it to your arm - your work freedom-in-a-box!
Fixturlasr UPADXA Features
Express evaluation with animated and color display screen
3D Macromedia® Flash™ is used to simplify the measurement, evaluation, and the alignment process, figures and arrows will show you how to proceed with the process. Color coded values will help you interpret and evaluate the results.
Express data transfer
With the elimination of wires connecting the transmitters and detectors to the display unit, you have complete mobility to move around in your work place. The wireless transmitters have built-in Bluetooth units allowing for express data transfer.
Express mode
Incorporating inclinometers in both measurement units, have allowed us to introduce a new function to our users – the Express Mode. When rotating the shaft and the measurement units are kept still in the measurement position, the system will automatically register its value.
Express documentation
The unit is equipped with a USB slave port. When connected to a PC, it will appear as a mass storage device in your PC; files are therefore easily transferred to your hard drive.
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Measurement of flatness at a higher level
Measurement of surface flatness at a higher level
LEVALIGN Ultra is a flatness measurement system featuring a rotating laser in conjunction with the ultra-modern ROTALIGN Ultra computer. The system provides the ideal solution for quick and efficient measurement of surface flatness and levelness. The computer’s large colour backlit display shows all relevant information, including a context sensitive menu, in a self-explanatory manner. As an example, in the result screen, the coloured tolerance code for each measured point indicates if and to what extent tolerances are met. The system provides an accuracy of 0.02 mm/m up to a diameter of 40 m.
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Laser adjustment systems
TRANSMITTER
Laser 650 Nm (red), 1 mW, laser class 2,
Dimensions diameters: 30 mm
Length: 65 mm
Manufactured on fit H6
Cable length 10 m
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PLS5 is designed for layout of control points and lines for interior projects or in outdoor conditions with bright sunlight.
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LineLazer is a shaft alignment kit for Leonova™ and its software present some crafty technical innovations to increase accuracy and ease of use.
Easy aiming
The laser beam is spread horizontally and directed towards a 35 mm [1.4 inch] vertical detector. This makes the effective target size larger compared with other high performance measuring units using pencil beams and 18 mm [0.7 inch] square detectors. LineLazer measuring units need no adjustment screws and stay on target even when misalignment is severe.
Coded light
The laser beam is modulated and thus easily and automatically distinguished from interfering light sources.
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ASGCO Laser Alignment ASGCO's Laser Alignment Services improves the overall conveyor performance using state-of-the art laser equipment and digital processors. ASGCO technicians can accurately analyze the alignment of all the components and structure of the conveyor for better conveyor efficiency.
Improves Conveyor Efficiency - by extending belt life and components, improving dust control, and reduced power consumption.
Provides Accurate Analysis - of all conveyor pulleys, drives, take-ups, components and structure.
Precise Corrections - are identified on a detailed conveyor status report via a computer printout on site after the analysis.
Total Satisfaction Guaranteed (TSG) - of our laser alignment and conveyor services is guaranteed each and every time.
Laser Alignment identifies the areas of the conveyor that are responsible for:
- Belt mis-tracking
- Abnormal or premature pulley lagging wear
- Premature bearing failure
- Pulley end disc failure
- Off-center loading issues
- Material spillage
- Idler, frame, chute damage
- Excessive motor current draw
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The Fixturlaser PAT will be the final solution to all your belt alignment needs
With the Fixturlaser PAT, you are never in doubt on whether your belt transmissions are aligned or not. By using the groove as reference, you will achieve a precise alignment which reduces belt wear, bearing failures and vibrations.
The Fixturlaser PAT comes with two line laser transmitters, each equipped with two spring loaded guides which fit into the pulley grooves. The Fixturlaser PAT is equipped with various sized removable guides to fit standard sheave sizes A-E (6 mm - 40 mm). Additional guides for alignment of timing belts are avilable as accessories.
The use of two laser transmitters with integrated targets, makes it very easy to find out what kind of alignment that is required. Parallel offset, angular error and twist are instantly visible to the operator. Within a few minutes, the operator can determine if the machine requires alignment or not.
The alignment process is as easy as the mounting. Just turn on the lasers and look at the opposite mounted unit. The laser draws a line on the target label as in the illustration below. If necessary, adjust your machine position until the laser lines are aligned with the centre mark on both units.
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Alignment systems
