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These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap.
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Line CNC for the punched one and cuts of angular. Family C2PL is born to offer a solution to him to the best cost for her needs of punched and cuts of angular of totally automatic form. One is a unique and exclusive solution of Geka that introduces in the automatic lines with a great relation quality to him price.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT:
The APS is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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V505-3 Punching & shearing system
Due to both punching units of the V505-3 being fitted with a triple punch station this angle line is a very flexible system. The V505-3 is highly recommended for producing angle steel especially for transmission towers. For the positioning of angles the V505-3 is, just like the V505-1, executed with a measuring system with feeder rolls. The features of this measuring system include a high positioning speed and an unlimited processed outfeed length.
Angle steel
Dimensions: min. 50 x 50 x 4 mm - max. 180 x 180 x 16 mm
Flat steel
Dimensions: min. 80 x 8 mm - max. 200 x 15 mm
VPC 650/3 Punching machine
Capacity: 650 kN
Number of punching machines: 2
Number of punch tools each machine: 3
Punch ø / material thickness: 31 mm / 16 mm
VHS 2400 Angle steel shear
Capacity: 2.400 kN
Width / material thickness: 180 x 180 mm / 16 mm
Options
VN 1/36 Numbering unit
Characters: 1 x 36
Character height x imprint: 10 x 1 mm
VM 6/8 Numbering unit
Characters: 6 x 8
Character height x imprint: 10 x 1 mm
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Circular shear flanging machine model M3/1600
Two-headed Circular Shear and Flanging Machine for the cut of disks from a front-squared piece and/or from an octagon piece, and the following beading process (without removing the workpiece from the machine). It is a Machine particularly suitable for the making of circular road signs, garden tables, flat bottoms for the tanks, etc.. The machine consists of: Cutting head model 3/… with two motorized blades and blade descent with hydraulic control; Piece tailstock with hydraulic control; Special beading head equipped with: no. 2 blank holder rolls, no. 1 former roller with radius and shape on request, no. 1 forming roller, no. 1 bead roller, no. 1 roller for the possible beading towards the inner part (in this case the former roller must be according to the drawing)
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Circular shear flanging machine model 3/1300
With upper blade descent and hydraulic slowdown. Hydraulic part clamping system. Cutting diameter shown on a digital display.
Circular shear flanging machine model 5/1800
With upper blade descent and hydraulic slowdown. Hydraulic part clamping system. Cutting diameter shown on a digital display.
Automatic circular shear model 1800/10
Fully automatic line for cutting disks from square plate, with: upper blade descent and hydraulic slowdown. Hydraulic piece locking system. Automatic plate loading / unloading device. Transfer system for stacking the scraps and disks cut.
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Circular Shears
•closed clamping bow
•hydraulic upper blade adjustment
•Ø 500 - 5000 mm x 8 - 20 mm
•PLC-controlled
•automatic charging
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The demand for a high-performance machine to cut circles for mass production of sheet metal articles, has lead to the development of the Automatic Circular Shear Aryma.
The Automatic Circular Shears Aryma guarantee in their range of capacity a perfect performance and above average efficiency. Aryma Circular Shears are sold in 30 countries all over the world. The machines are manufactured of first-class material only, and it is our general policy to also guarantee an equal workmanship. Our customers are appreciating the Aryma machines for the high cutting quality and the practically service-free operation.
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1. Adopt three-points rollers guide, through the force to the front roller by the papilionaceous spring, the cutting beam keeps in touch tightly with the two back rollers.
2. The special worktable structure designed from limit-element optimization make the curving Sx, which is formed during shearing, to be able to compensate the curving of upper beam under the acting of shearing force, assuring the blade gap to keep same along the full length of worktable, enhancing the shearing precision and quality.
3. GS adopt the compact hydraulic system of B O S C H , advanced compact structure design, the system pressure control adopt electro-Hydraulic proportional valve, the system pressure in a whole working period can be controlled by programming to ensure a stable working performances.
PLEASE WRITE ALL ENQUIRIES ONLY IN ENGLISH!
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The TIPO B machines are designed to comply with the different requirements when automatically processing in one cycle large plates and medium/high thicknesses, ensuring high quality, precision, productivity and flexibility. These lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industry requiring flat components in steel for their particular needs. Besides punching and plasma cutting units, daisy wheel marking unit, drilling/milling head, automatic tool changer , oxy-cutting unit and automatic unloading devices are also available. The plate positioning is granted by two carriages with pincher assuring high precision even when heavy plates are processed.
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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The E-volution in the shearing process is defined by the innovative technology of the new generation of Safan shears: the SAFAN M-Shear and the SAFAN B-Shear. In these shears, the control technology has evolved from hydraulic to electronic. The drive of the cutting beam consists of a servo-electronic motor and a hydraulic pump.
This unique hybrid drive makes the shears more environmentally friendly, low-noise and energy efficient. Their programmable cutting beam starting position, a variety of automatic settings, Touch Screen control and other features give these shears unmatched efficiency.
The fully equipped SAFAN M-Shear is available in working lengths from 2 to 8 metres and capacities from 4 mm to 16 mm sheet thickness. The SAFAN B-Shear is a simpler basic version, produced in one standard model only, that features the same superior technology.
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Cutting with scissors is tedious and fatiguing. Eastman rotary shears replace scissors and quickly cut intricate markers, one of a kind patterns, samples, reworks, plastic and rubber sheeting. Offering ultimate maneuverability, Eastman's Rotary Shears are the solution to low quantity cutting jobs common in the industry.
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ERMAK CNCHVR angle adjustable hydraulic guillotine shears are strong and easy to use machines which are able to cut any type of sheet with the best quality and speed. Machines could be programmed easily with the use of dialog programs on CYBELEC control units. When the type, thickness and length of the sheet is entered to the controller, machine calculates and adjusts blade gap adjustment, backgauge distance, cutting length and cutting angle automatically. Cutting angle adjustment is done automatically according to sheet thickness, so during cutting thin sheets, the shortest stroke is used.
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1. CE certification
2. All steel welded construction
3. Adopt three-points rolls guide
4. Ball worktable
5. Front sheet support arms
6. High quality shear blades
7. Front finger guard, side guard
8. OMRON photoelectric rear safety guards
PLEASE WRITE ALL ENQUIRIES ONLY IN ENGLISH!
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The C2006 has a motorised rear buffer and a numerical control unit for greater efficiency.
- Cyclical cutting control.
- Illuminated cutting area.
- Upper and lower cutters with 4 blades.
- Optical-electronic safety device.
- 190 mm cutting neck.
- Cut material output ramp.
- Three 1,000 mm support arms
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Hydraulic Guillotine Shears
BuCut H
Well engineered BuCut design is examined all problems that occured during cutting process. BuCut hydraulic guillotine shears provide high quality sheet metal cutting process with safety specifications.
The solid design with strengthen welded frame, BuCut is equiped according to customer preference. In this case you can find out friendly, reliability, precision and low maintenance in BuCut hydraulic quillotine shears.
BuTek Machinery has been designing and manufacturing special purposes machine for international companies. This time we reperesent state-of-art machine series BuCut Hydraulic Guillotine Shears with years of experience in sheet metal forming technology
Automatic blade gap adjustment provides cutting in different thickness of sheet metal.
Ergonomic and solid design with strengthen frame, quiet and high performance hydraulic unit, over-load protection and maintenance-free, these provide maximum productivity.
The rolling balls on the work table provides facility in cutting different length of sheet metal.
Hydraulic hold downs start before cutting and after that backguage is moving back side. These protect any deformation in sheet metal.
Advantages of BuCut
Programming BuTech Controller,
Backguage with ball-screw,
The open design of the hand quard provides for cutting small sheet,
Electronic positioning control,
Quiet and powerful hydraulic system
Cutting line illumination,
Light quards,
Support with T-slot and measuring tape,
Hydraulic over-load control,
Emergency stops,
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Ursviken Guillotine Shears
Ursviken's shears are one of the most well known hydraulic shears in the world. They are reliable production machines for plate thicknesses 8 to 25 mm and cutting lengths 3 to 6.5 m and are made for cutting heavy plate with relatively small cutting angles (adjustable between 0.5 to 5 degrees). They are also effective for cutting of thin plate.
Ursviken's shears are equipped as standard with openings in the frame to make it possible to cut plates longer than the nominal length of the machine. The hydraulic system is built up by modern block hydraulics with logic elements to enbale even and shock-free operation. Ursviken's shears are available in 16 models.
Ursviken Guillotine Shear - GSA
- Electro-hydraulic setting of the blade clearance
- Steplessly variable cutting angle
- Automatic limitation of the cutting length
- Reversible, divided shear blades
- Hydraulic synchronization of the cylinders
- Shadow light
Ursviken Guillotine Shear - GSB
Ursviken GSB is a powerful shear made for cutting of high tensile materials up to 2" thick and 25' length.
Ursviken Guillotine Shear - GSB is available in 15 models.
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We design and manufacture a full line of shearing equipment, including conventional and CNC-controlled guillotine shears and a CNC production cell with automatic sheet feed.
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The hydraulic shears of the HS series are the ideal machines for those customers who want to have the best possible quality-price ratio in the field of bar shearing.
These simple and sturdy machines can meet all the requirements of the medium/small forging shops.
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Hydraulic Guillotine Shears
For Small- or High-volume Production
HACO has over thirty years of experience in building hydraulic guillotine shears. This expertise guarantees that you get virtually indestructible high-quality machines of great efficiency. We have hydraulic guillotine shears able to handle up to 32 mm thick mild steel sheets. Our machines can cut sheets up to 10 meters long. HACO has the best tool for all your sheet metal cutting jobs.
The program consists out of :
- TS : economic guillotine shears: 06 and 12mm capacity
- HSL : production guillotine shears : 06 up to 16mm capacity
- PS : 'heavy duty' production shears : 06 up to 32 mm capacity
- SST : swing-beam guillotine shears : 04mm
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The APS model is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
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- Universal stencil owner
- stamping machines from holes to 38 mm
- type- enterprise and adjustable stroke length
- center pressure lubrication
- machines with small maintenance requirement
- five work stations (Compact 40, four work stations)
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GHL shears are compact solutions of easy operation for the cut of plates up to 4 mm thickness.
With a good standard configuration, where we can point out the swing-up back gauge controlled by a touch-and-go control Adiramatic 2011 and the possibility to adjust the cutting length, GHL are the right alternative for companies that are starting their activity.
The thin gauge support table is an important aid for high quality and accurate cut-off strips.
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Series Q11 Shearing Machine
Performance
This machine uses single-side machinical srive of beautiful appearance simple constructon .easily operation ,safe and relialbe , it`s widely used in motor ,electrical ,automobile industries and all shops of other industries where ,sheet metal cuting is required.
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Iron-cutting Shears
Wherever shears are mentioned around the world, the OMERA name is invariably mentioned: in 50 years of hard work we have succeeded in meeting the needs of countless clients, and the experience accumulated over the years has enabled us to offer the market a range of iron-cutting shears with renewed performance and components, more modern design, and more economical and safer to use.
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