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Lapping and polishing tools made of wood
These tools made from hard and soft wood can be used rotating or linear (in hand-filing machines. Through profiling, these bobs can also be used on
radii or similar.
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Lapmaster's lapping/polishing machines, when used with conventional abrasive, diamond superabrasive, or polishing media, can remove stock and finish virtually any solid material to your required specifications.
Our machines are engineered to lap surfaces so flat you can measure them in lightbands. . . surfaces so smooth, it is possible to get leak- proof mating without gasketing. Lapmaster's lapping and polishing machines provide the proper balance between rate of stock removal, finishing and flatness.
We have in-house design facilities, thus being able to offer fully customised machines.
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Lapping Plate Facing Machine UTD-420
This is a specialized machine with the purpose of conducting correcting-process of lapping plates for magnetic head slider into flat, healing, and sphere shapes and conducting spiral-grooving-process on lapping plates with high precision.
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The design of the wafer grinding machine is basically inheriting the work principle of a vertical grinding machine. A diamond grinding wheel is fitted to the air floating spindle. The wafer grinding machine performs vertical grinding on hard and brittle workpieces requiring rigorous surface accuracy and flatness. One evident example is the use of water surface grinding during semi-conductor processes. This process will decide the minimum sizes for wafer sealing and system sealing. In fact, the rigorous requirements for surface flatness and roughness in wafer surface grinding can be achieved only by a specially designed wafer grinding machines.
The machine employs an air floating spindle fitted with a diamond grinding wheel - the water is sucked onto an air floating table.
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The AC 530-F convinces our customers in working processes by state-of-the-art control-, drive- and measuring technologies. The AC 530 can be delivered as Fine Grinding, lapping- or polishing machine according to our customer’s requirements.
The AC 530 of the microLine range is a development by Peter Wolters incorporating latest innovations and enhanced features for even more applications. The AC 530 sets standards in fine surface planarization and comes with every advantage of it’s larger sister models of the microLineÒ range. This includes various available levels of automation solutions as well as drives and full wheel cooling options. The machine capacity could also be increased by 15 % through the larger wheel diameters – compared to our AC 500. This delivers additional opportunities for our customers to compete in their markets and to gain higher profits. A lower Cost of Ownership level is provided for through extended service intervals.
In the range of Glass Fine Grinding Peter Wolters machines convince especially in:
· up to 1000 µm/min cut-rate
· extremely high workpiece throughput
· extreme cost saving
· low cost per workpiece
· low contamination problems
· ready-to-polish grinding quality
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Efficient production of spheres, aspheres and more.
Application:
After the very successful LOH Spheronorm 50-and 120-series, Satisloh engineers now developed the next generation platform for the production of lenses and more up to 60 mm in diameter, or even higher depending on the lens design. SPM 60 and SPS 60 stand for an innovative, modular system platform, enabling application specific grinder and polisher variants.
The revolutionary 360° multi-functional swivel head with 2-tool spindle technology, the ultra-compact polymer concrete base, and the large working range of the inductive linear axis motor result in a new level of performance in working speed, performance and process stability.
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MP Series manual polishers are targeted for different types of users, who have various grindind and polishing requirements. From small labs where the number of samples is not significant or the samples have different size and shape, to labs where grinding/polishing is made using many abrasive papers and many clothes, or labs where a large number of metallographic samples is produced, but the manual processing is preferred as it is considered the best way in terms of quality.
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Robotic deburring and deflashing systems can include hard tools with tool change system, brush deburring, abrasive flap wheel deburring, and can be configured as an indexing rotary machine.
All Acme deburring equipment includes:
- Smart screen operator consoles
- PLC electrical controls
- Remote troubleshooting via modem connection
- Acme's rigid machinery designs for reliability, maintainability & durability
Index Rotary Automatic Machine for High Production Gear Deburring
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Fully automated polishing system with large tool magazine and lens cleaning system. Auto-FLEX ejects used tools when life time is exceeded. High yields, no lens damage: gripper takes lens without touching the polished and pre-cleaned surface
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Cost-efficient ploishing machine with 4 axes, for plano, spherical (convex and concave) polishing. Materials: glass, ceramics, crystals and similar materials
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For over 50 years, Lapmaster has served the precision optics industry through innovative design and manufacture of high-quality precision finishing systems and solutions. Our equipment and expertise is well known throughout the industry and serves some of the most demanding optics & electro-optics labs worldwide.
Lapmaster’s diverse industry experience and extensive application knowledge facilitates the development of custom-engineered optics finishing solutions capable of delivering the most precise, repeatable results. An integral component of our ongoing commitment towards progressive optical pitch polishing innovations is to provide custom solutions taliored specifically for each of our customers' unique applications.
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The new microLine® AC 2000-P2 by Peter Wolters is setting new standards in prime wafer polishing. More than four decades of experience are the basis for the sophisticated evolution of the AC 2000, which is the worldwide standard for 200 mm and 300 mm wafer DSP applications. In permanent contact with our customers, the worlds leading prime wafer manufacturers, this successful polishing concept has been improved even further.
With its 3rd generation 300 mm prime Wafer polisher, the AC 2000-P2, Peter Wolters GmbHain is setting a new benchmark in quality, efficiency and cost of ownership.
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Machine LSP/400. Automatic polishing machines with brushes for plates. The pieces can have a maximum length and width of 400mm.
The plate is manually positioned on the slide and blocked by a vacuum device. Pushing the 2 hands button, the slide starts moving forward and backward thanks to an hydraulic cylinder; while the working speed is adjustable during working operation. Turning a selector the piece can oscillate or not. The working pressure is controlled by a gear reduction motor ad can be seen on an ammeter.The working time is controlled by a timer. At the end of the work, a new piece is settled after unblocking the previous one. The machine has been manufactured to execute 8 different working programs, depending on the requirements of the customer.
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The ECOLINEseries smoothes the way to ECM batch production. EcoLine combines reliability, field-tested technology with low-cost investment, offering an incomparable cost-utilisation ratio. The equipment is the perfect solution for a limited budget and when a reliable process for batch production is required.
The deburring system contains all of the functions necessary for a reliable deburring and profiling process for precision metal components, i.e. all the technology you need - but no more than you need!
At the heart of this machine series are proven standard components. Additional options mean the deburring system can be tailored to individual requirements.
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These machines are capable of executing complex lapping routines while producing precise and repeatable results. These units, available with carrier diameters of 4" up to 40", can lap a wide range of materials to very tight specifications. Applications requiring conventional abrasive, diamond superabrasive, and fixed abrasive processes are all easily accommodated through robust construction and use of high quality machine components.
Optional Features Include;
- Automatic thickness control
- Rinse at cycle end
- Custom lapping and polishing plate materials and configurations
- Machines to suit electrical supplies
- Conversion kit for machine use with different sizes and number of carriers
- Automatic machine loading and unloading (certain models)
- Water cooled machining plates
- Special feed systems to suit specific applications
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Cyberpolish 1702
With 4 abrasive tools dispatched on 2 directional stations and the adaptable logistic this machine is able to carry out all kinds of finishing by belt-grinding, polishing and finishing.
Cyberpolish 1702 was developed especially for applications inside the domain of faucet bodies and car industry for big-sized parts up to 10 kg.
Cyberpolish 1702 is a new, robot-steered solution for the premachining and finishing of work pieces with easy to highly complicated geometries.
With the automatic or manual operating mode Cyberpolish 1702 is easily able to adapt itself to all production processes.
With the pathway follow-up SYNAPXIS-Software you achieve the highest level of finish and quality regarding the outline geometry of your work pieces.
With its new, practically oriented production interface Cyberpolish 1702 is quick and easy to use and you can focus you in the production of your products without having a lot of know-how in the robotics.
The ingenious parameterization functions and the integration of 3-D model of the work piece from the CAD shorten the run up time and the switch-over time on parts change clearly.
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Brush Polishing Machine
Description
The Schlafli brush polishing machine Polish Master 4000 precisely and efficiently brushes sharp edges, burrs and radii of parts made of hard materials such as Sapphire, Ruby, Ceramics, Zirconia, Tungsten Carbide etc.
The brushing process allows a significant improvement of the surface quality.
To enable an optimal polishing operation the parts are placed in holes, or glued to the 4 working discs of the Polish Master 4000. During a variable period of time, the parts are processed by means of the rotating and vertically oscillating polishing brush. A diamond compound is used as an abrasive medium. Depending on the grain size of the diamond compound and the specification of the brush varying surface finishes can be achieved.
Typical applications
* Polishing the rear end of ceramic fiberoptic ferrules
* Radii, chamfer, surface and edge polishing of tungsten carbide dies. Cases, ruby, sapphire and industrial jewels also.
* Polishing of sharp edges on sapphire crystals and lenses.
* Polishing of the surfaces of ceramic thread guide parts for textile applications.
* etc.
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Application:
Polishing hob for PMMA (acrylic glass) cuttings.
Diamond tools for polishing other plastics, copper
and brass can be supplied on request.
Area of application:
Lab, workshop, production. Should only be used in a dry environment.
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DAN TECHNOLOGY DE ANTONI, as first in the world, has built robotized equipments with sensitive working units.
This technology makes easier the programming of the robot with the assurance of perfection during the process and high standard of quality and quantity independently from the geometrical variations of the items.
The main characteristic of "DAN" units is the system for the automatic control of the working pressure, patented by DAN TECHNOLOGY DE ANTONI, that allows an easy programming of the system and to obtain an high and constant quality of the working process.
The main advantages are numerous:
The capacity to conform to the geometrical differences of pieces that are obtained with foundry or stamping processes and, therefore, that are not perfectly equal one to the other.
The possibility of vary the working pressure according to the necessity to speed up the cycle time, making constant the final quality of the product, from the first to the last piece that is worked and optimizing the consumption of the tools.
The possibility of working completely independent without the regular presence of an operator and therefore with a further reduction of the cost per hour of the system.
Remarkable saving of the consumption material.
DAN TECHNOLOGY DE ANTONI, has developped a range of magazines in order to enable the robotized machines to perform during the night-time, without surveillance of the operator .
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Is one of the most versatile proposals, thanks to the use of an anthropomorphic robot with six axis of movement, implemented in a polishing island with "intellingent" units and a suitable warehouse it is possible to obtain high qualities and precision.
The working is executed on brushes or abrasive belts by a robot that faithfully replaces the man, taking the pieces to be worked from the appropriate loader and carrying out the working cycle on the polishing stations.
the polishing groups are realisable according to many parameters and characteristics, but also the model and the amount of installed robots changes depending on the working requirements.
Who chooses a system of this type wants to obtain a finish on productions not too much high or must work pieces of particularly complex shape. In contrary case he is well to take in consideration the alternative rotary table.
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Most important technical features:
- Polishing/buffing unit, with rectangular section uprights in order to avoid vibrations.
- Buffs with automatic control of the working pressure and recovery of the tool wear.
- Fast change of the buffs through hydraulic keying.
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The rotary table solution is known and appreciated in the field of the finish of the metals by now from many years and since it has replaced the old transfer system. The point of force of this machine is the elevated hour production, the fundamental limit is working of too much complex pieces, in such case is well to take in consideration a robot island.
A rotary table fundamentally is made up of a base structure in steel on which is mounted a rotating disc that moves the several pinches that hold the piece. The number of working stations (each pinch) and the working tools are selected in function of the characteristics of the pieces to work.
The working cycle is subdivided in the several stations where more pieces come worked at the same time in various points. All this begins and finishes in the first station, in this station the worked piece is replaced with a row one.
During the realization of each of our rotary tables we lavish particular attention towards the robustness and the reliability of the whole system, considering that these machine are often used in intensive productions and under atmospheres with high intensities of powders.
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Cost-effective use of modern surface finishing systems
has so far only been available to large-scale industrial
manufacturing operations. With a minimal level of
investment, the ECO range of mini machines now also
allows small enterprises to benefit from the technological
progress of time-saving – and therefore cost-saving –
process engineering.
User benefits
• Short process times
• Perfect finishing results
• Uniquely low price
• High profitability
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Belt superfinishing is the topical technology to optimize processing when it comes to the microfinishing of surfaces to achieve a consistent finish over the entire surface with constantly indexed microngraded single layer abrasives.
The superfinish attachments are stand alone systems which can be used for finishing of flat and cylindrical parts with microfinishing or lapping film made of diamond, cbn, silicon-carbide, aluminium-oxide or chrome-oxide on every lathe.
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ACCU-FINISH roughing and finishing, Roughing & finishing simultaneously with seperate independent set-ups, Two separate variable speed 1HP spindle motors, 1-spindle & 3-spindle configuration, two separate safety foot pedal switches, Self-contained coolant systems, Heavy-duty welded construction, 230 VAC, 3PH, 60HZ power inlet.
Optional Machine Features:
Flexible & application-specific part fixturing, User friendly touch screen CNC controls, Independent precision guided fixture tables, 1.5 & 2.0 HP spindle drive systems, AUTO-TORQUE self-regulating ACCU-HONE reciprocating & expanding rough spindle, Ball screw driven table feed with programmable positioning, Automatic part transfer system between spindles, Automatic part loading & unloading, Various coolant filtration systems, In-process/post-process gaging systems available, Automatic tool compensation.
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Rösler Vibratory Finishing is a process that works on a chemical-mechanical basis to finish surfaces. In the work bowl of a vibratory finishing machine, work pieces, media, water, and compound are put into motion by a vibratory drive system. This causes a constant relative movement of the media and the workpieces. The interaction of water, compound, media and machine produces the required surface finish. Our test centres can provide you with the optimum vibratory finishing solution for your needs. Rösler is the only supplier of vibratory finishing technology, who develops and produces all components in-house (vibratory finishing machine technology, consumables and peripheral equipment). A comprehensive package of know-how is available to all vibratory finishing users. This is supported and continuously improved in Rösler"s Development and Test Centres all over the world.
Our comprehensive process knowledge combined with our broad equipment range, allows us to develop cost-effective and environmentally-friendly solutions to all kinds of finishing problems.
Due to their extraordinary efficiency, Rösler vibratory finishing systems are the most widely purchased systems in the world. Their success is due to their great economy (i.e. time and resource-saving operation).
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VBU Series (30~80L)
Features :
- U shape working bowl, high efficiency motor incorporated with the highest class of spring makes the processing efficiency 1/3 times higher than traditional machine
- PU coated lining inside to resist acid, alkaline, abrasion and eliminate the impingement of collision.
- The base equipped shockproof stand to be stable.
- Equipped power - source and start switch
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VB Series
Features :
- Arc shape working bowl and large discharged open is convenient to reload mixtures quickly.
- Rubber coated lining inside to resist acid, alkaline, abrasion and eliminate the impingement of collision.
- The base equipped shockproof stand to be stable.
- Variable shift and speed control system.
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Finishing machines, Lapping machines, Polishing machines
