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| AP Series automatic polishers are designed for time saving purposes, when it is requested the preparation of a certain number of metallographic samples simultaneously or, where the large number of samples justifies the choice of an automatic machine. |
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Do you work still like this?
No repeatable quality
Not the quality it can be
Depending on workers skill
and down to his whim
Our "Automated Die Polishing System" offers SOLUTIONS for different kind of Industries:
- Aluminium extrusion
- Steel extrusion
- PVC extrusion
- Pharmaceutical Dies
- Tungsten Carbide Dies |
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Belt superfinishing is the topical technology to optimize processing when it comes to the microfinishing of surfaces to achieve a consistent finish over the entire surface with constantly indexed microngraded single layer abrasives.
Operational area
LOESERhas accumulated a great deal of superfinishing process experience through years of research and development on a large variety of materials such as: hard chrome and tungsten carbide coatings, high density metals, aluminum, copper, rubber, ceramic, plasma coated materials and many others.
Many applications
Printing rollers, rubber rollers, rollers for foil rolling, feed rolls, rocker shafts, piston rods, rollers for copying machines, pneumatic pistons, pistons for pneumatic springs, valve slides, control levers, valves, printer axles, diesel engine rocker shafts etc.
LOESER has in programm:
Belt Superfinsh Cenertype machines
Belt Superfinish automatic machines
Belt Superfinish-ttachments
Modells for Diameters up to 400 mm, 600 mm, 1.000 mm
and scecial machines |
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Machine LDT/1000.
Special machine to polish small items made of brass, steel, Plexiglas etc, such as pipes, caps, rings etc. The pieces can have a length between 50 and 1000mm.
The first working piece is clamped between 2 live centers (mounted on a 3 position dividing table). At every rotation of the dividing table, a piece (situated into the load position) moves to the first working station (rough machining), where it starts turning; the piece in the first working station moves to the second one (finishing), while the piece situated into the second station returns into the load position, than it is picked up and replaced with a new working piece. Each working group is equipped with 2 slides, the one allowing the approach of the polishing brushes to the piece, the other allowing the longitudinal sliding of the brushes in the 2 directions. The working cycle is controlled by a timer and the rotation of the pieces by an adjustable speed motor. |
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Centerless grinding and polishing maschine typ RP S 376
A new technical development for high speed grinding has now been successfully proven at Company Thyssen Krupp Elevator.
Stock removal grinding and finishing in one pass to final tolerance on DOM Tube. Heavy removal rates which eliminate the pre-turning on large cylinders over 6” ( 150 mm ). Stock removal of 1,4 mm with high speeds of 4m/min on tubes over 200 mm diameter possible
LOESER centerless grinding machines made with single- and multistation grinding heads (swivel joint technology) are used in the tube, pipe and bar industry, automotive industry, hydraulic industry and many others. surface improvement up to ra = 0,01 micron can be achieved easily. diameter starting with 1.3 mm up to 500 mm can be finished with through feed speed up to 30 m/min. depending on the workpiece. various workpiece length of 20 mm up to 20 m can be surface improved by grinding, brushing, polishing or deburring. automatic operation of the machines combined with magazines or in automatic production lines reduce the handling costs of parts. easy operation and quick belt change systems reduce the downtime. pneumatic grinding pressure control insure consistant quality. |
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Type SC 75-2000 CG
Kapacity for pipe Ø 20-100mm
Belt 75x2000mm
Motor 4,1HK
Voltage 3x400v
Rpm 3000
Contact wheel 200x75x42mm
Model Horizontal |
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Series CF centrifugal disc finishing machines are
deployed wherever a diverse range of workpieces such
as jewelry, fine blanks, turned parts, milled parts and
stampings, etc. has to be surface-finished quickly and
to perfection.
User benefits
• Flexible wet and dry finishing
• Consistently high quality of finishing
• Extremely short process times
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TSP series digital polishers combine the flexibility of individual/central pressure with the programming features of the digital panel. Once the grinding/polishing cycles have been set, the operator has just to select the cycle required for the type of sample to treat, and start it. The digital panel allows to set, for each cycle, the duration of grinding/polishing, the air pressure of the head, the frequency and duration of the fluid jets from the dispensers, the speed and direction of the working wheel rotation (clockwise or counterclockwise).
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TSP series digital polishers combine the flexibility of individual/central pressure with the programming features of the digital panel. Once the grinding/polishing cycles have been set, the operator has just to select the cycle required for the type of sample to treat, and start it. The digital panel allows to set, for each cycle, the duration of grinding/polishing, the air pressure of the head, the frequency and duration of the fluid jets from the dispensers, the speed and direction of the working wheel rotation (clockwise or counterclockwise).
TSP grinder/polishers especially fit the requirements of laboratories where, in addition to high quality results, repetitiveness of tests according to standardized procedures is needed. |
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Series DF drag finishing machines are used, for example,
to deburr, to round edges, and to polish workpieces
such as watch housings, heavy jewelry rings, forming
and cutting tools, implants and dies, etc.
User benefits
• No jamming, scratching or breaking
• Perfect internal and external polishing
• Extremely short process times
• Accurate edge rounding on tools
• Easy handling
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Goldenedge CTX
Always perfect and easy-to-make profiles.
One-spindle numerical control machine to cut straight, flat or profiled edges and to perform the upper and lower chamfers on granite, marble, engineered stone and ceramic machined materials.
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Edgetec 3500, edge polishing revolution!
The state of the art technology and optimizing has resulted in edgetec 3500, a compact, high performance edge profiling and polishing machine. edgetec 3500 is designed to be a user friendly, yet powerful fully automized machine with automatic tool change.
The PLC control system and touch screen panel comes programmed with a set of standard profiles.
An optional holding device allows for clamping of thin and narrow workpieces to be machined such as strips and borders.
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| Extrude Hone ECM machines are built from non-corrosive materials such as 304 stainless steel and composite polymers on all working and wetable surfaces. This assures low maintenance, high accuracy, and long service life compared to competitive products. Our standard mid range to high-end machines are designed with automation in mind with a host of options such as part handling, part cleaning, and workpart inspection available on request. |
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| Acme is one of the premier integrators of robotic finishing systems for buffing, polishing, deburring, grinding, and satin finishing. Acme offers a wide variety of integrated "turnkey" solutions. Acme's in-house finishing expertise is unsurpassed in the market today. Acme is an integrator of Fanuc Robots and has been a strategic partner with Fanuc Robotics for over 18 years. Acme's customer base spans many industries in North America and Europe, with over 300 installations. Acme robot systems are built to RIA and/or CE specifications. |
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Extrude Hone develops and provides advanced surface finishing solutions to the global manufacturing industry. Our highly accurate and reliable solutions are applied to a wide range of materials including: steel, aluminum, stainless steel, zinc, brass, cast iron, titanium, nickel alloys, even thermoplastics.
Almost anything that has a rough or undesirable surface can be processed with one of our advanced solutions.
When conventional grinding or polishing methods fail to produce the required results, industry turns to Extrude Hone. |
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Sweco Finishing Mills utilize time-tested, three-dimensional Vibro-Energy® motion to perform processes such as de-burring, de-flashing, ball burnishing, radiusing, edge breaking, and pre-plate finishing. This motion subjects parts and media to a consistent high frequency tilting movement as they travel in a helical/orbital path around the chamber. The resulting compressive scrubbing action cleans and removes burrs, round sharp corners, and smooths out surface impressions. Since vertical/horizontal amplitudes and rate of vibration are completely adjustable, your finishing requirements can be handled quickly and efficiently. Another key feature of Sweco Finishing Mills is a polyurethane lining which has been degassed, hot poured, and hot cured.
Sweco Batch Finishing Mills are ideal for use with external separating systems, manual parts unloading and for processes that have no media and the entire load can be easily discharged out the bottom door.
Sweco Long Radius Finishing Mills provide a convenient means for separating parts from media. They provide both batch automatic and continuous finishing. Internal parts and media separation mills utilize a swing blade and a fixed separation screen mounted within the unit.
Sweco Spiral Finishing Mills make available a long-radius spiral finishing chamber featuring fully-automatic parts/media separation utilizing an air-operated discharge gate and a fixed separating screen. Even unusual shapes and sizes discharge easily. These units are suitable for a variety of finishing applications both batch and continuous. One of the most essential features on these mills is the long retention time of parts for single pass applications. |
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Peter Wolters is the leading manufacturer of high precision machine tools and systems for Fine Grinding, lapping, honing and polishing applications for flat workpieces. Since 50 years our mission is to supply the market with highest quality products, prime service and production solutions. The product range is completed by combined grinding and brush deburring systems which have been developed for the final surface optimisation of fine ground and stamped workpieces. Decades of experience enable us to supply you with tailor-made setups for high productivity precision systems.
Peter Wolters fulfils your requirement of workpiece processing in respect of surface quality, parallelism, flatness and thickness variation. We offer solutions that will give you competitive advantages in your markets.
The philosophy of Peter Wolters as innovation leader is to break through process limits, working together with our customers on a regular basis. Therefore, Peter Wolters is equipped with process laboratories including specific engineering and equipment resources and state-of-the-art measurement technology. Today’s innovations are tomorrow’s progress.
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600HTL TURBO LAPPER®
Gleason is proud to offer the 600HTL TURBO LAPPER® Hypoid Lapping Machine, bringing a new dimension of features and process capability to the lapping process. This fast and flexible machine offers new levels of productivity to the automotive, industrial and truck markets. Reduced cycle-times, efficient and powerful software, and a robust compound handling system are some of the features that make this the lapper of choice around the world. |
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Lapmaster's lapping/polishing machines, when used with conventional abrasive, diamond superabrasive, or polishing media, can remove stock and finish virtually any solid material to your required specifications.
Our machines are engineered to lap surfaces so flat you can measure them in lightbands. . . surfaces so smooth, it is possible to get leak- proof mating without gasketing. Lapmaster's lapping and polishing machines provide the proper balance between rate of stock removal, finishing and flatness. |
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Aero Lap enables automatic slickenside mirror finishing for irregular
shapes of punches, dies, pins and small-sized moulds by applying unique
technology to accomplish the task that was previously performed
almost entirely by manual labour.
Technology
Obtaining elasticity and adhesion by applying multi-solution and
enable to polish and rub bythe composite abrasives (Multi-Cone), which
are gliding on the work target surface at high speed. |
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The design of the wafer grinding machine is basically inheriting the work principle of a vertical grinding machine. A diamond grinding wheel is fitted to the air floating spindle. The wafer grinding machine performs vertical grinding on hard and brittle workpieces requiring rigorous surface accuracy and flatness. One evident example is the use of water surface grinding during semi-conductor processes. This process will decide the minimum sizes for wafer sealing and system sealing. In fact, the rigorous requirements for surface flatness and roughness in wafer surface grinding can be achieved only by a specially designed wafer grinding machines.
The machine employs an air floating spindle fitted with a diamond grinding wheel - the water is sucked onto an air floating table. |
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Lapmaster’s “systems approach” provides a complete line of processing wherewithal which includes machinery, accessories, consumables & services to process primary & secondary wafers, lenses and other components that comprise “Advanced Materials” Applications.
Lapmaster is aware of the individual requirements that each of the above developmental and processing centers mandate. Based on these separate needs, we have developed equipment, optional features and accessories to address those needs. However, there are three common goals that we always maintain during our product development:
- Constant Improvement of Device Quality
- Enhanced Yield & Productivity
- Reduced Cost per Device
Lapmaster’s initiative to address the needs of the Advanced Materials Applications developmental and growth centers can be summarized in five product-service categories:
Specialty Machinery
- Wafer Thinning Systems
- Back-Grinding Systems
- Lapping Systems
- Polishing Systems
- Planarization Systems
- Wafer Edge Grinder
- Wafer Edge Polisher |
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The AC 530-F convinces our customers in working processes by state-of-the-art control-, drive- and measuring technologies. The AC 530 can be delivered as Fine Grinding, lapping- or polishing machine according to our customer’s requirements.
The AC 530 of the microLine range is a development by Peter Wolters incorporating latest innovations and enhanced features for even more applications. The AC 530 sets standards in fine surface planarization and comes with every advantage of it’s larger sister models of the microLineÒ range. This includes various available levels of automation solutions as well as drives and full wheel cooling options. The machine capacity could also be increased by 15 % through the larger wheel diameters – compared to our AC 500. This delivers additional opportunities for our customers to compete in their markets and to gain higher profits. A lower Cost of Ownership level is provided for through extended service intervals.
In the range of Glass Fine Grinding Peter Wolters machines convince especially in:
· up to 1000 µm/min cut-rate
· extremely high workpiece throughput
· extreme cost saving
· low cost per workpiece
· low contamination problems
· ready-to-polish grinding quality
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Efficient production of spheres, aspheres and more.
Application:
After the very successful LOH Spheronorm 50-and 120-series, Satisloh engineers now developed the next generation platform for the production of lenses and more up to 60 mm in diameter, or even higher depending on the lens design. SPM 60 and SPS 60 stand for an innovative, modular system platform, enabling application specific grinder and polisher variants.
The revolutionary 360° multi-functional swivel head with 2-tool spindle technology, the ultra-compact polymer concrete base, and the large working range of the inductive linear axis motor result in a new level of performance in working speed, performance and process stability. |
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Levibreton KFT 3000
Belt machine used to polish marble and other calcareous materials.
It is produced in two versions: KFT 3000/08 and KFT 3000/014, equipped with 8 and 14 spindles, respectively.
The max. speed of the mobile beam is 50 metres/minute.
The polishing spindles are driven by an 11 kW motor each.
The abrasive-holding plate has a diameter of 550 mm and holds 9 abrasive
bricks.
The slab profile is sensed by means of an electronic system with photocells.
The control system through Personal Computer with user interface operating in a Windows environment is extremely clear, immediate and user-friendly thanks to the "touch screen" technology.
Furthermore, the Personal Computer makes it possible to gather and organize a series of statistical data relating to both the production and the machine performance.
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MP Series manual polishers are targeted for different types of users, who have various grindind and polishing requirements. From small labs where the number of samples is not significant or the samples have different size and shape, to labs where grinding/polishing is made using many abrasive papers and many clothes, or labs where a large number of metallographic samples is produced, but the manual processing is preferred as it is considered the best way in terms of quality.
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