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TYPICAL APPLICATIONS
Chemical processing, continuous casting, cooling castings and moulds, curing concrete products, evaporative coolers, foam control,
incineration, quenching, spray coating, spray drying, flue gas desulfurisation.
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Superior to hydraulic or piezoelectric nozzles, Sprayvectors accelerate air-liquid interaction and produce defined spray patterns that can be widely diffused or highly directed. These unique nozzles introduce low pressure (0,14-1,4 Bar) liquids into large internal passages to eliminate clogging. Three models are available; Atomizing or Fogging styles deliver a dense, directable, high velocity spray for viscosities up to 1100 CPS, while the Humidifying model produces a very diffused, low velocity spray for viscosities up to 100 CPS. All styles feature a control knob for precise, fingertip adjustment of liquid flow rates. Water, chemicals, rust inhibitors, cleaners, solvents, preservatives, insecticides, lubricants and a wide diversity of other fluids can be dispensed.
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Pneumatic atomizing nozzles are available in various designs to comply with specific spray and flow requirements:
. Self-aspiration (siphon principle)
. Supply of liquid from a vessel located at a higher level (gravity principle)
. Supply of liquid under pressure (pressure principle)
. Mixing of fluids inside or outside the nozzle
. Full cone or flat fan spray pattern
For many applications, adjustability of liquid flow and, thereby, of the droplet size, is possible with the aid of manually operated accessory components.
A pneumatically controlled piston allows to perform automatic or intermittent operations. A number of special customized designs complete the nozzle range.
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Pneumatic atomizing nozzles are available in various designs to comply with specific spray and flow requirements:
Self-aspiration (siphon principle)
Supply of liquid from a vessel located at a higher level (gravity principle)
Supply of liquid under pressure (pressure principle)
Mixing of fluids inside or outside the nozzle
Full cone or flat fan spray pattern
For many applications, adjustability of liquid flow and, thereby, of the droplet size, is possible with the aid of manually operated accessory components.
A pneumatically controlled piston allows to perform automatic or intermittent operations. A number of special customized designs complete the nozzle range.
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CENTRIFUGAL PRESSURE NOZZLES
The most widespread pressure atomizer , where the energy for atomization is supplied exclusively by the feed liquid pressure. In this type nozzle the liquid enters the whirl chamber through a slot in the side of the chamber itself, follows a tangential path around the inner chamber profile, and is then fed to the outlet orifice at high speed. Nozzle orifice, whirl chamber and nozzle top plate are made out of tungsten carbide or other wear resistant materials, to avoid rapid wear and consequent performance degradation. Bodies are manufactured from high quality Aisi 316 stainless steel.
These nozzles are well suited for atomizing high viscosity liquids with viscosities values up to several hundred centipoises. They are successfully used in countercurrent spraydryers, and in systems using multiple nozzle lances. Capacities range up to several thousands of kgph for a single nozzle.
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Spraying systems Co. continues a tradition of innovation with the latest feature for our 1/4JAU Automatic Air Atomizing Nozzle. No longer is it necessary to adjust the liquid flow rate utilizing seperate valves or the shut-off screw on the nozzle itself. Now, in a few simple clicks of our new exclusive indexing liquid metering adjustment, you gain precise and stable adjustments to the flow rate that can be easily repeated. With counter-clockwise turns of the metering knob, you have the flexibility to control the percentage of total flow in 5% increments from zero to 100%. This feature is particularly useful in manifold situations, where you can make differing adjustments on individual nozzles for improved overall performance. The 1/4JAUMCO is well suited for high-visous liquid applications, such as tablet coating, lubrication and applying coatings and ingredients to food procuts.
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With well over 10,000 of these air humidification systems in use throughout the world, reliable, sophisticated technology is guaranteed. Its straightforward installation and the ease with which it can be expanded make this sytem extremely flexible and convenient to use.
Principle of function:
Compressed air jet system for direct room air humidification using
compressed air and water (two-component technique)
Application:
Production and storage facilities
Clear advantages at a glance:
1. Maintenance-free
Sealed water system. No cleaning. No filters to change.
2. Guaranteed not to drip
Special nozzle made of Teflon-coated stainless steel. No limescale deposit.
3. Stainless steel technology
Perfectly suitable for partially demineralised water, absolutely corrosion resistant.
4. Automatic fresh water system
Regular flushing of pipelines. Automatic emptying of residual water.
5. Convenient and reliable
Low-noise. The atomizer can be swivelled both horizontally and vertically.
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The BEX Air Wisk nozzle produces a concentrated flat fan pattern of high impact air for cooling, drying and blow off applications. The Airwisk's design efficiently controls compressed air usage, reduces energy costs and provides optimum air distribution.
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Whether you're in the automotive, surface treatment, food processing, die casting, or steel industry, you're likely concerned about processing improvement, air consumption, and noise reduction. Air control nozzles are one component that can improve the quality of your production while reducing operating costs. Plus, specifying the right air control nozzle can reduce noise problems in your plant, which is particularly important for complying with OSHA safety regulations. With more than 60 years of experience, Spraying Systems Co. is the world's leading spray nozzle manufacturer. Among the products we manufacture is a large selection of air control nozzle types, sizes and materials that are expressly designed to improve performance, reduce noise, and save on air costs in most drying, cooling, and conveying applications. You can visit our Web site at www.spray.com for access to a variety of innovative ideas for your air control application.
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JetAir Technologies' Air Knives are precision engineered and completely adjustable to produce a clean, high velocity and high impact stream of air to remove liquids, industrial debris and dust tyically found following a wash, filling or coating operation. All JetAir Air Knives are engineered, manufactured, and tested to provide a 100% dry part prior to other industrial operations.
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• Blower and air knife systems custom designed to cool conveyorized products down to ambient temperatures
• Let us know the starting and ending temperatures and throughput rates
• Eliminate expensive compressed air and reduce energy usage by 75%
• Products are CE Registered with IEC Motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order
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Great volumes of airflow can be generated in very tight spaces due to the compact size of the Super Air Knife. Flow and force are easily controlled with a pressure regulator, allowing fast or gradual cooling. Shims can be installed if additional hard-hitting velocity is required.
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AirKnife Systems
If you need an efficient and cost-effective means of cleaning, drying and/or cooling, ACI’s AirKnife Systems can provide you with your ideal solution. Operating at a fraction of the cost of comparable performance compressed air systems they can provide significant on-going energy savings with minimal maintenance requirements.
Suitable for applications across all industries from heavy engineering to food processing, they deliver a tailored continuous curtain of air across conveyor lines to achieve contact-free cleaning, drying and/or cooling of components/products.
Applications include moisture removal from water-cooled engineering components, de-dusting of machined plastics, drying bottles and cans, and cleaning conveyors employed for transporting products.
There are many different types of manufacturing applications suitable for the using an air knife. Typically they are used for cleaning, drying and cooling any type of surface ranging from cans and bottles to textiles and extrusions.
ACI AirKnives are used on the AirBus production line for removing swarf during machining of wing components; for moisture removal on the tinplating line at the Corus Trostre Works and bottle and can drying for companies like CocaCola, and InBev.
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ITW Vortec's Curtain Transvectors are air amplifiers, which use a small amount of compressed air to produce a strong, high velocity, laminar sheet of air. Ionizing versions of the air knives effectively neutralize static while providing a powerful blowoff to remove accumulated dust, scrap, particles and contaminants on surfaces and finished products. The airflow delivers positive and negative ions to the surface to kill static cling to improve cleaning. Available for a broad range of manufacturing operations, the Curtain Transvectors efficiently handle high-speed drying applications and clean wide areas such as wood panels, laminates, sheets, films and other large objects or flat surfaces. The patented design significantly outperforms similar products in reduced noise levels and providing excellent uniformity of airflow. Compact and easy to install, Curtain Transvectors have no moving parts, provide instant on/off, and are offered in various lengths. Stainless steel models are available, ideal for applications where purity, high temperature or corrosive environments are concerned.
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JetStream Air Knife System
The Meech JetStream air knife system is available in two versions:
Ionising
To remove contamination [dust/fibres/dirt] from a surface. Systems are used extensively throughout the automotive/beverage/composite materials/glass and plastics industries.
Non-Ionising
To remove water/moisture from, or, cool a product or surface. Systems are used within the automotive/beverage/food/plastics and fresh produce industries.
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SILVENT 396: air knife with six 920 A flat nozzles and a specially designed aluminum manifold. Air knives have been installed in a wide range of industrial applications. Cooling rollers, drying tobacco, dispersion of powdered paint, blow-off of emulsions, etc. are but a few. Creates an air cone spread of 370 mm (14.57") at a distance of 150 mm (6"). Blowing force = 33.0 N (116.5 oz). Fully complies with OSHA safety regulations and EU Machine Directive noise limitations. Patented.
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Paxton has designed and manufactured custom dryer blower systems for industry since the 1950's. Many of today's standard industry practices for "precision drying" and air knife design were pioneered here at Paxton.
Following are some of the key factors we consider in the design of your Air Knife system:
- The Air Knife system's objective(s).
- Direction of material flow and posture of the material: Horizontal / Vertical / Inclined
- Product temperature.
- Speed of the line.
- Arrangement of product or material on conveyor, i.e., single file, rows, etc.
- Dimensions of product(s) involved.
- Description of surfaces, including cavities and difficult areas.
- Conveyor dimensions .
- Temperature limitations, and heat sensitivity of materials.
- Drying requirement, and whether product is to be treated (dry, stripped, cleaned).
- Types of fluids involved (wash, rinse, treatments, coatings, acids, plating or printing).
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Air Knife Systems utilize compressed air for industrial applications that include drying, removing excess oils and liquids, dust blow off, and cooling.
An air knife is effective and efficient. The laminar (uniform) sheet of air is projected along the entire length of the air knife to provide an air flow that covers the entire surface of the product. Air Knife Systems from EXAIR have small profiles, are manufactured in various lengths and can be mounted to accommodate many industrial applications involving conveyors and webs, even in tight spaces. Whether your goal is to remove dust and contaminants, cool hot parts or blow off excess oil, water and liquids, the air knife is also energy efficient. By entraining high volumes of room air they use less compressed air and less energy than other blow off products.
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Dri Line Can/Bottle Drying Systems
If your company fills cans, PET or glass bottles, jars or pouches, then ACI’s DRI-Line range of blower-driven drying systems is your solution for eliminating problems associated with unwanted surface moisture.
With installations around the world, many for internationally successful companies, as well as micro breweries, you can be confident that there is an ACI Dri- Line can and/or bottle drying solution ideal for your needs.
Achieving high standards for both hot and cold fill processes, the DRI-Line will enable your company to maximise the benefits offered by todays innovative labelling and packaging technology, with no compromises. No label slippage – Clear inkjet coding – Moisture free packaging!
Dri Line systems are less expensive to install, run and maintain than compressed air alternatives, plus with effective air filtering there is no risk of product contamination. Bottle drying systems are typically based upon ACI’s JetPlate technology or AirKnives, or combinations of the two, whilst for can drying there is the CanTunnel solution.
So, whether your line speed is 200 cans per minute, or 7,000 to 80,000 bottles per hour, ACI has the drying solution for you.
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The ACI air knives of Almeco replace the traditional compressed air systems for blow drying.
The air knives are more efficient and more economic than compressed air. the compact set-up makes it possible to fit the air knives into any existing system/production line.
The main advantages of the air knives:
- low energy consumption
- safe: pressure below 0.25 bar
- limited maintenance
- efficient for both small and big pieces
The air knives have repeatedly proven their worth and their rapid return-on-investment in the food industry, automotive industry, ...
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Nex Flow™ air blade™ air knives are superior to competitive units for the following reasons:
- All our air knives are full flow which means they can be put end to end for continuous flow and takes up less space in tight areas. Even one competitor's so-called full-flow standard answer to our Nex Flow™ standard air blade air knife is not nearly as efficient as ours by their own published values and is only a small, flimsy version in comparison.
- All our air knives come with a stainless steel shim to maintain the gap for the compressed air to exit. Many companies use plastic shims which may be "squeezed" for uneven flow but more important, no matter how clean you make the compressed air line, the plastic will wear. Plastic shims is one of the biggest complaints customers have with air knives - Nex Flow™ however uses stainless steel shims as a standard in all air knives.
- Easy mounting. Some air knife designs are difficult to mount requiring them to be taken apart, often effecting flow and making the job of mounting more difficult. All Nex Flow™ air knives have convenient mounting holes.
- All Nex Flow™ aluminum air knives are anodized while many competitors do virtually nothing to the aluminum for protection. In fact, if you want any better protection they try to get you to by more costly stainless steel when simple anodizing is less costy and already "standard" with Nex Flow™.
- Flexibility in connections. Except for the very short lengths, both standard and X-stream™ versions have compressed air ports at the ends and the back for flexible choice in air input.
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• Blower/air knife systems engineered and “Guaranteed” for each application
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote.
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WindJet Air Knife Packages, complete with knives, regenerative blowers and package accessories, can be configured to your exact specifications. We also offer WindJet (Low Flow Air Knives that use compressed air.
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Streamtek Air Knife systems utilize compressed air for industrial applications that include dust blow off, drying, cooling, and removing excess liquids/oils.
An air knife is effective and efficient. The uniform (laminar) sheet of air is projected along the entire length of the Air Knife to provide an air flow that covers the entire surface of the product.
System payback on compressed air savings can be in as little as a few weeks for some applications.
FEATURES
- Instant ON/OFF with no moving parts, no electricity or explosion hazard.
- Multiple air inlet ports on either the ends or back in a compact design with additional mounting holes on the back.
- Airflow amplification of up to 30:1 compared to 3:1 for drilled pipe or open tubes and jets.
SPECIFICATIONS
Stainless steel or aluminum are materials of construction. Eleven standard lengths: 3", 6", 9", 12", 18", 24", 30", 36", 42", 48", and 54".
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JetAir Technologies' Air Knives are precision engineered and completely adjustable to produce a clean, high velocity and high impact stream of air to remove liquids, industrial debris and dust tyically found following a wash, filling or coating operation. All JetAir Air Knives are engineered, manufactured, and tested to provide a 100% dry part prior to other industrial operations.
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There are a variety of ways to blow the water from the bottles shown in the photo, but which method is best? The following comparison of drilled pipe, flat air nozzles, a blower and the Super Air Knife proves that EXAIR has the best choice for your blowoff, cooling or drying application.
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Nex Flow™ nozzles are designed to fit into small spaces. We have an adjustable nozzle for some applications and then a few different nozzles with varying force, depending on the application.
Model 47001 - is a small brass nozzle to fit into small spots and used by many machine builders for blow-off applications.
Model 47002 - is the small Model 47001 brass nozzle added to a copper tube. Machine builders can bend the copper tube and aim the nozzles to where ever it suits. The copper tube is simply press fit into the customer's system.
Model 47003 - This is a common standard strength nozzle with a 1/8" male NPT connection and ideal for most blow-off applications involving liquids. It is made of aluminum and is partially anodized for longer life. The coanda profile is made for excellent noise reduction and blow-off force at a good distance.
Other products:
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Silvent offers the world’s widest selection of compressed air nozzles. Our products are divided into four categories:
1 Air nozzles 0 – 6 N (0 - 1.3 lbs)
2 High force air nozzles 6 – 130 N (1.3 - 28.7 lbs)
3 Air knives and air curtains
4 Special air nozzles
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Energy Saving Safety Nozzles from Meech can save up to 70% of compressed air demand whilst dramatically reducing noise levels. The innovative nozzle design forces compressed air through an adjustable circular slot and then directs it at high velocity over the outside of the nozzle cone. The design amplifies the output airflow by entraining the ambient air at a 25:1 ratio.
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Spray nozzles
