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A range of pneumatic sprays (Air + Liquid) generating Flat Jets, Full Cones or Hollow Cone, very fine atomized droplets, with flows going of 0.5 L/Heure with 4 L/Min according to the models. The matters standards are nickelled brass, stainless.
Examples of Application:
Lubrication
Humidification
Cooling
Humidification
Disinfection
Deodorization
Atomization
Incineration
Treatment
Soak
Coating by Pulverization
Désulfurisation |
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Pneumatic atomizing industrial nozzles are available in various designs to comply with specific spray and flow requirements:
. Self-aspiration (siphon principle)
. Supply of liquid from a vessel located at a higher level (gravity principle)
. Supply of liquid under pressure (pressure principle)
. Mixing of fluids inside or outside the nozzle
. Full cone or flat professional fan spray pattern
For many applications, adjustability of liquid flow and, thereby, of the droplet size, is possible with the aid of manually operated accessory components.
A pneumatically controlled piston allows to perform automatic or intermittent operations. A number of special customized designs complete the nozzle range. |
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Pneumatic flat professional fan atomizing nozzles produce a flat spray pattern with extremely fine droplets and spray angles up to 80°. These nozzles are particularly suited for applications requiring fine droplets and a wide linear impact.
Pneumatic full cone atomizing nozzles, however, are preferably used for applications demanding uniform circular impact patterns or larger spray distances. Generally, a narrow full cone with approx. 20°-30° is formed. Wider spray angles can be achieved by using special multi-orifice designs. |
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CENTRIFUGAL PRESSURE NOZZLES
The most widespread pressure atomizer , where the energy for atomization is supplied exclusively by the feed liquid pressure. In this type nozzle the liquid enters the whirl chamber through a slot in the side of the chamber itself, follows a tangential path around the inner chamber profile, and is then fed to the outlet orifice at high speed. Nozzle orifice, whirl chamber and nozzle top plate are made out of tungsten carbide or other wear resistant materials, to avoid rapid wear and consequent performance degradation. Bodies are manufactured from high quality Aisi 316 stainless steel.
These nozzles are well suited for atomizing high viscosity liquids with viscosities values up to several hundred centipoises. They are successfully used in countercurrent spraydryers, and in systems using multiple nozzle lances. Capacities range up to several thousands of kgph for a single nozzle. |
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Spraying systems Co. continues a tradition of innovation with the latest feature for our 1/4JAU Automatic Air Atomizing Nozzle. No longer is it necessary to adjust the liquid flow rate utilizing seperate cocks or the shut-off screw on the nozzle itself. Now, in a few simple clicks of our new exclusive indexing liquid metering adjustment, you gain precise and stable adjustments to the flow rate that can be easily repeated. With counter-clockwise turns of the metering knob, you have the flexibility to control the percentage of total flow in 5% increments from zero to 100%. This feature is particularly useful in manifold situations, where you can make differing adjustments on individual manufacturers of nozzles for improved overall performance. The 1/4JAUMCO is well suited for high-visous liquid applications, such as tablet coating, lubrication and applying coatings and ingredients to food procuts.
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Air atomizing suppliers of nozzles mix compressed air (or other gas) with the liquid to spray allowing the finest spray atomization. It is possible to have the liquid under pressure, gravity or siphon feed. The spray set-ups consist in a combination of air cap and fluid cap that determine capacities and spray patterns. Each spray set-up can be assembled with different nozzle bodies and manufacturer of spray guns. Materials: nichel plated brass stainless steel AISI 303. On request AISI 316 - Lucite.
Thread connection(BSPT).
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| Superior to hydraulic or piezoelectric manufacturers of nozzles, Sprayvectors accelerate air-liquid interaction and produce defined spray patterns that can be widely diffused or highly directed. These unique nozzles introduce low pressure (2-20 PSIG) liquids into large internal passages to eliminate clogging. Three models are available; Atomizing or Fogging styles deliver a dense, directable, high velocity spray for viscosities up to 1100 CPS, while the Humidifying model produces a very diffused, low velocity spray for viscosities up to 100 CPS. All styles feature a control knob for precise, fingertip adjustment of liquid flow rates. Water, chemicals, rust inhibitors, professional cleaners, solvents, preservatives, insecticides, lubricants and a wide diversity of other fluids can be dispensed. |
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| The BEX Air Wisk nozzle suppliers produces a concentrated flat professional fan pattern of high impact air for cooling, drying and blow off applications. The Airwisk's design efficiently controls compressed air usage, reduces energy costs and provides optimum air distribution. |
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Whether you're in the automotive, surface treatment, food processing, professional die casting, or steel industry, you're likely concerned about processing improvement, air consumption, and noise reduction. Air control nozzles are one component that can improve the quality of your production while reducing operating costs. Plus, specifying the right air control nozzle can reduce noise problems in your plant, which is particularly important for complying with OSHA safety regulations. With more than 60 years of experience, Spraying Systems Co. is the world's leading spray nozzle manufacturing. Among the products we manufacture is a large selection of air control nozzle types, sizes and materials that are expressly designed to improve performance, reduce noise, and save on air costs in most drying, cooling, and conveying applications. You can visit our Web site at www.spray.com for access to a variety of innovative ideas for your air control application.
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• Professional blower and air knife systems custom designed to cool conveyorized products down to ambient temperatures
• Let us know the starting and ending temperatures and throughput rates
• Eliminate expensive pneumatics and reduce energy usage by 75%
• Products are CE Registered with IEC Motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order |
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ACI Air knife Systems are a cleaning, drying and cooling device used in both manufacturing and other processes. By creating a high intensity, balanced sheet of laminar airflow across the entire length of a component, an air knife has the ability to clean, dry or cool components, webs and conveyors manufacturers..
The number of manufacturing applications suitable for manufacturer of air knives is bewildering. Typically they are used for cleaning, drying and cooling any type of surface ranging from cans and bottles to textiles and extrusions.
Examples:
• Removing residue water from bottles and cans prior to product labelling, professional ink jet coding and packing operations.
• In conveying systems air knives are used on continuously produced parts or products. In the Cement Industry ACI air knives can be used to remove dust and gravel from the conveyor. Rubber extrusion used in making professional seals for car professional doors and windows require a dip in hot salt potassium nitrate to give it a gloss. An air knife can be used to blow off the excess salt to restore the gloss.
• They can be used to remove viscous contaminants from a surface. Cutting grease used in the production of threaded metal rods can be blown away by an air knife.
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| ITW Vortec's Professional curtain Transvectors® are air professional amplifiers, which use a small amount of compressed air to produce a strong, high velocity, laminar sheet of air. Ionizing versions of the industrial air knives effectively neutralize static while providing a powerful blowoff to remove accumulated dust, scrap, particles and contaminants on surfaces and finished products. The airflow delivers positive and negative ions to the surface to kill static cling to improve cleaning. Available for a broad range of manufacturing operations, the Curtain Transvectors® efficiently handle high-speed drying applications and clean wide areas such as wood panels, laminates, sheets, professional films and other large objects or flat surfaces. The patented design significantly outperforms similar products in reduced noise levels and providing excellent uniformity of airflow. Compact and easy to install, Curtain Transvectors® have no moving parts, provide instant on/off, and are offered in various lengths. Stainless steel models are available, ideal for applications where purity, high temperature or corrosive environments are concerned. |
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| By removing excess moisture from product, Key's Supplier of air knife improves plant efficiency, reduces operating costs, and enhances product quality. The Air Knife features an over-line double air plenum with remote high velocity professional blower that provides both primary and secondary air knifes to strip moisture from product. The product momentarily stops as it flows to the primary air curtain, where it rolls, then proceeds forward for the final pass through the air curtain. |
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Paxton has designed and manufactured custom industrial dryer professional blower systems for industry since the 1950's. Many of today's standard industry practices for "precision drying" and supplier of air knife design were pioneered here at Paxton.
Following are some of the key factors we consider in the design of your Air Knife system:
- The Air Knife system's objective(s).
- Direction of material flow and posture of the material: Horizontal / Vertical / Inclined
- Product temperature.
- Speed of the line.
- Arrangement of product or material on professional conveyor, i.e., single file, rows, etc.
- Dimensions of product(s) involved.
- Description of surfaces, including cavities and difficult areas.
- Conveyor dimensions .
- Temperature limitations, and heat sensitivity of materials.
- Drying requirement, and whether product is to be treated (dry, stripped, cleaned).
- Types of fluids involved (wash, rinse, treatments, coatings, acids, plating or professional printing). |
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The ACI air knives of Almeco replace the traditional pneumatics systems for blow drying.
The air knives are more efficient and more economic than compressed air. the compact set-up makes it possible to fit the air knives into any existing system/production line.
The main advantages of the air knives:
- low energy consumption
- safe: pressure below 0.25 bar
- limited maintenance
- efficient for both small and big pieces
The air knives have repeatedly proven their worth and their rapid return-on-investment in the food industry, automotive industry, ... |
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Nex Flow™ air blade™ industrial air knives are superior to competitive units for the following reasons:
- All our air knives are full flow which means they can be put end to end for continuous flow and takes up less space in tight areas. Even one competitor's so-called full-flow standard answer to our Nex Flow™ standard air blade air knife is not nearly as efficient as ours by their own published values and is only a small, flimsy version in comparison.
- All our air knives come with a stainless steel shim to maintain the gap for the pneumatics to exit. Many companies use plastic shims which may be "squeezed" for uneven flow but more important, no matter how clean you make the compressed air line, the plastic will wear. Plastic shims is one of the biggest complaints customers have with air knives - Nex Flow™ however uses stainless steel shims as a standard in all air knives.
- Easy mounting. Some air knife designs are difficult to mount requiring them to be taken apart, often effecting flow and making the job of mounting more difficult. All Nex Flow™ air knives have convenient mounting holes.
- All Nex Flow™ aluminum air knives are anodized while many competitors do virtually nothing to the aluminum for protection. In fact, if you want any better protection they try to get you to by more costly stainless steel when simple anodizing is less costy and already "standard" with Nex Flow™.
- Flexibility in connections. Except for the very short lengths, both standard and X-stream™ versions have compressed air ports at the ends and the back for flexible choice in air input. |
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• Professional blower/air knife systems engineered and “Guaranteed” for each application
• Industrial air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Rotary air knife and nozzle suppliers system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote.
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WindJet Air Knife Packages, complete with knives, regenerative industrial blowers and package accessories, can be configured to your exact specifications. We also offer WindJet (Low Flow Air knives that use pneumatics.
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Air Wipe Blow-Off System - Ring-Blade™:
Air Wipe Blow-Off System - Ring-Blade™ from Nex Flow™ is easy to mount and maintain and reduces both compressed air consumption and noise levels.
It produces a "laminar" flow of air along its 360º angle using the "Coanda" effect which "entrains" a large volume of air from the surrounding area along with the small amount of compressed air from the Ring-Blade™ air-saver wiper-blade to produce an output flow up to 30 times.
Air Wipe Blow-Off System - Ring-Blade™ pay back on compressed air savings can be as soon as a few weeks in some applications when compared to atomizer "rings" or simple annular slots used by other air wiping systems.
Blow-off, cool & clean items like pipe, cable, wire and professional hose with the Air Wipe Blow-Off System Ring-Blade™ from Nex Flow.
Air Wipe Blow-Off System - Ring-Blade™ Features:
- System is made of coated aluminum to provide even air flow 360º around the part.
- Designed as two pieces hinged together to open and close around the part.
- Instant on-off with no moving parts, no electricity or explosion hazard.
Air Wipe Blow-Off System - Ring-Blade™ Benifits:
- Even blow off around the part, light in weight and compact.
- Easy to install and maintain and allows removal of a continuous piece.
- Reduced compressed air use for energy savings plus lower noise levels.
- Maintenance free with output easily controlled, safe to use. |
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Nex Flow™ manufacturers of nozzles are designed to fit into small spaces. We have an adjustable nozzle for some applications and then a few different nozzles with varying force, depending on the application.
Model 47001 - is a small brass nozzle to fit into small spots and used by many machine builders for blow-off applications.
Model 47002 - is the small Model 47001 brass nozzle added to a copper tube. Machine builders can bend the copper tube and aim the nozzles to where ever it suits. The copper tube is simply professional press fit into the customer's system.
Model 47003 - This is a common standard strength nozzle with a 1/8" male NPT connection and ideal for most blow-off applications involving liquids. It is made of aluminum and is partially anodized for longer life. The coanda profile is made for excellent noise reduction and blow-off force at a good distance.
Other products: |
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A broad range of accessories necessary to the realization of systems of pulverization.
Collars of Assembly
Directional joints
Professional filters
Supports of Piping
Connections with Cames
Governors automatically-controlled
Reductions
Sleeves To be welded
Body of Tubes
Supports of Tubes
Fast couplers
Directional professional balls |
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| Include Special-Purpose Nozzles manufacturer, Air/Blow - Off Nozzles, Eductors, Mixing Nozzles, Water Wash Professional guns, Pipe vices, Swivel Nozzle Clamps supplier, Quick coupler Joints, Swivel Nozzles, Swivel joints, Lances, , Professional filters, etc. |
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- Finest drop particles
- Narrow free cross-sections
- Maximum spray angle: 90°
Wherever a fine, uniform hollow cone is needed, e.g. for cooling and cleaning of gas, absorption processes, dust control, product dampening, oil spraying and air humidifying, axial-flow hollow cone manufacturers of nozzles have proved very efficient. The spiral grooves in the swirl inserts ensure an efficient whirling of the liquid. As a result, the contact surface of the atomized liquid is significantly increased within a remarkably narrow droplet spectrum. This creates extraordinarily favourable conditions for mass transfer. |
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| Axial-flow hollow cone industrial nozzles The liquid supply is axial, rotary motion of the liquid is generated by so-called swirl inserts or vanes. Axial-flow hollow cone nozzles allow to produce the finest droplets achievable with pressure-operated nozzle designs. This is also called hydraulic atomization. |
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Spray nozzles
