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- transporting roller lines are supplied in a scope of possibilities - driven, non-driven, direct, turning units, reloading (transfer) units, lifting units
- for transportation of lump loads
- driven roller lines - are installed as acceptance and dispatch conveyor with the maximum accumulation capacity; it could be completed with a transitional module with a pair of fast-moving gates to prevent escape of heat and draft formation
- roller lines for feeding of special pallets (m1 = 5000 kg) - built in the floor of manufacturing hall; the spaces between rollers are fitted with adjustable covers
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Controlling of Zero-Pressure Systems
Rollex Drive-System makes the use of Zero-Pressure Systems easier. By simple combining of the single components with the Control-Board (Modular Principle) complex systems can be used very fast and cost effective.
The Zero-Pressure Switch has an integrated logic. It is able to communicate with other sections and so to regulate the flow of materials. The drive will only be switched on, if a load passes the Light Barrier of the Section, after leaving the Drive is automatically switched off.
The sectional switchs of the Electro Magnetic Clutch System Type 526E allows the additional mounting of a break. So the loads stop fast and smooth in case of stopping the section.
The Zero-Pressure Switch can be used without complicated controls and operates with all Rollex 24V Drive Systems perfectly.
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mk conveyor technology - systems overview
Driven roller conveyors
Conveyor lengths: 500 to 10000 mm
Conveyor widths: 380 to 720 mm
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Curve of conveyor with motorized conical rollers.
Frame: tack welded, painted
Ray: interior ray 500 mm
Rollers:
base cylindrical Ø 30 X 1,5 mm out of zinc coated steel,
conical Pots PVC
with pinion doubles 3/8 Chaine steel
with bracelet in cascade
chains on the external ray
Entraînement:
Motor reducer 230/400 V, 50 Hz, IP 54,
fixed Speed: v = 10 m/mn,
Capacity: maximum loading 40 kg
Support doubles adjustable steel height
Accessoires:
Feet supports
Guides bilateral
Interrupteur M/A for a direction of walk
Variable speed transmission
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mk conveyor technology
A comprehensive, standardised range of belt conveyors, chain and table top chain conveyors as well as roller conveyors.
The configurability of the modules enables them to be adapted to customers' specific requirements and integrated in complex systems. At the same time, the basic principle of optimum standardisation ensures process security, fast availability and reasonable prices.
Gravity roller conveyors:
- Conveyor lengths: 500 to 5000 mm
- Conveyor widths: 200 to 1000 mm
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Conveyor roller by gravity in curve
Structure in carbon steel
Party line in Flow Rack (mini-rail)
The curve with free rollers
Ocional: angles of 15º to 180º
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The rapid and efficient loading and transportation of air cargo is a specialist area. Ancra Systems achieves this with high-quality pneumatic roller tracks. Our well thought out systems are suitable for trucks and warehouses and are designed for heavy work: depending on the system configuration, the roller beds are suitable for all types of ULDs and air freight platforms.
The rollertracks are constructed from zinc-plated steel rollers, mounted on extruded aluminium sections and enclosed within a steel top plate. When the system is out of operation the steel rollers are retracted into the section which has the advantage that work floor or cargo floor can be fully crossed with a fork-lift truck or hand pallet truck. This also means that optimum flexibility is retained for return freight and you can reduce your ‘no-load kilometres’; Euro or industry pallets can also be loaded without any problems.
When in use, the rollertracks are raised pneumatically in order to lift the pallets. The pallets are moved by hydraulic wheel drives or manually. Optional automatic pallet locks guarantee safety.
Our rollertracks can also be incorporated into, for example, scissor lifts or dock levellers, which make it much easier to load and unload trailers with varying floor heights.
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Flexible and user-friendly modular system for meeting the needs of most industries for packaging and conveying. The system is available in a variety of lengths, widths and heights for vertical and horizontal conveying.
Examples of CON-30 modules are: roller conveyors, wheel conveyors, flexi conveyors, driven conveyors, flexi curves, fixed curves, belt conveyors, controllers, vertical lifts, rotary tables, weights, side pushers etc. The conveyor system is supplied electrogalvanised, in stainless steel or custom made.
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Powered or free roller conveyors to handle multiformat pallets.
* Mechanical welded frame : steel (painted), stainless or galvanized
* Rollers coated with zinc, diameter 89 mm, thickness 3.25 mm or 5 mm
* Conveying height : from 350 mm to 800 mm ± 60 mm
* Load by pallet : 2 tonnes maxi (MARCEAU standard)
* Mouvement drive realized by chains bracelet
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MACRON CleanLine Aluminum Roller Convevors are ideally suited for food and meat tray handling in retail stores; food processing and packaging operations; institutional and light industrial applications. The main structural members of these conveyors are extruded from a single piece of aluminum having no exposed bolts, nuts, or other fittings to trap foreign material and food particles or snag clothing. All major components of the conveyors have a clear anodized finish which is highly resistant to corrosion, abrasion and general wear making MACRON Roller Conveyors an excellent choice for use in all types of washdown applications.
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The roller drive conveyor is a very fast and solid conveyor supporting (great) loads. Appropriate for the assembly lines.
Examples of applications: agroalimentary industries.
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Technical details model 513:
Performance up to 20 cases/minute, dependent on division
Max. case size 630 x 600 x 500 mm ( L x W x H)
Power consumption 1.5 kW
Weight approx. 600 kg, depending on handover height
Technical details model 527/2:
Performance up to 30 cases/minute (in combination with
infeed roller conveyor with side belts)
Max. case size 600 x 600 x 600 mm (L x W x H)
Power consumption 2.5 kW
Weight approx. 900 kg, depending on handover height
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Roach® SMART ZONE® is a series of zoned, zero pressure accumulation conveyors utilizing photo sensors to detect presence of product rather than mechanical sensor rollers.
Smart Zone models
- SZ196ZPA Medium Duty Belt Driven Zero Pressure Accumulator
- SZ251ZPA Heavy Duty Belt Driven Zero Pressure Accumulator
- SZA192CDA Medium Duty Chain Driven Zero Pressure Accumulator
- SZD192CDA Medium Duty Chain Driven Zero Pressure Accumulator
- SZA251CDA Heavy Duty Chain Driven Zero Pressure Accumulator
- SZD251CDA Heavy Duty Chain Driven Zero Pressure Accumulator
- SZ796LSZ Medium Duty Line Shaft Driven Zero Pressure Accumulator
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The model 199-CREZD is a chain driven live roller conveyor designed to handle cartons or pallets in conditions not suitable for belt driven rollers. Items are accumulated with Zero Back Pressure reducing the possibility of collisions that may result in product damage.
- Bed - 3-1/2" x 7 ga. formed channel on side opposite chain guard and 4-3/4" x 7 ga. formed channel on chain guard side
- Rollers - 1.9" dia. x 9 ga. unplated rollers spaced every 4" or 6"
- Overall Frame Widths: 18", 20", 22", 24", 26", 28", 30", 34", 36", 40" & 42"
- EZDrive - 1/3 HP Shaft mounted gearmotor located near center of each zone
- Adjustable Floor Supports Available
- Capacity - Maximum load per linear foot of conveyor - 150 lbs with supports on 10 ft. centers, 250 lbs. with supports on 5 ft. centers. Not to exceed 1000 lbs. per zone
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The NESTAFLEX PQC all roller power conveyor has a capacity of 100 pounds per linear foot (level surface). It operates on DC drive motors with a 120VAC converter, delivering variable speeds of 0-120 feet per minute, PLUS standard reversible action. The PQC, with its innovative design, requires less storage space when fully retracted and with its ALL-BOLTED construction and durable design, this conveyor is the smart solution for distribution centers where there is high volume cross docking, loading and unloading applications. The PQC models feature ALL-BOLTED construction and Quick Change Heavy Duty Drive Belts giving you added durability and less maintenance down time! Features such as built-in impact conveyor, electronic indexing, zero pressure accumulation, and power assist, make the PQC the next step in automating your application. The PQC is also a smart solution in packaging and manufacturing applications allowing greater product control and maximizing worker efficiency. Like all NESTAFLEX conveyors, the PQC is portable, expandable and can be configured to meet specific material handling needs. The PQC is available using 1.6 inch or 1.9 inch diameter steel rollers.
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For tough loading and unloading applications, the NTL rigid, drive-out extendable conveyor system is the perfect solution. With its heavy-duty, all-steel construction and oversize wheels, NTL is built to withstand contact in high-forklift-traffic areas.
Powered belt, gravity roller and minimum pressure accumulation make the NTL ideal for trailer applications from 20-55 feet, including distribution centers, parcel/postal facilities, food/grocery applications and third-party logistics. The photo eye flow-control system properly controls package feed to ensure that packages are always present with minimal backpressure, maximizing operator productivity.
With NTL, loading and unloading operations are fast, safe and easy. Controls conveniently located on the front of the boom include belt start/stop buttons, extend/retract buttons, emergency stop, pullout tray brake, extension stop bar, and the optional fan and manual or power steering. The unit's VFD system can flow product at rates up to 150 feet per minute.
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UNEX Gravity Conveyor with treated ends brings superior flow and "drop-in" ease to applications that go beyond the capacities of standard carton flow. Now even heavy products (over 50 lbs/ft.), long unsupported spans (over 7 ft.) and difficult to convey items can achieve the benefits of live storage.
Conveyor provides a greater handling capacity than standard flow track and the steel rollers can withstand abusive conditions. The conveyor end treatments, designed for adding to rack, make installation and relocation easy, fast, and flexible.
- Rugged, Conveyor Based
- Steel Rollers and Channel
- Easy to Install and Relocate
- Add to any Pallet Rack
- Framework Available for Complete Track and Rack Units
- Superior Flow - Even for Hard to Convey Items
Applications :
- Add to UNEX Framework or Pallet Rack to Create Carton Flow
- Add to any Pallet Rack - New or Old!
- Add to UNEX Framework
- Cut Lengths to Fit Existing Footprint
- Product Always at the Pick Point
- Fifo/First In, First Out
- Dense, Organized Product Layout
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Logistex GR200 Gravity Coi For simple and economical prouct transportation
Features:
- Available in light- and medium-duty frames
- Available in straights, curves, junctions, and gates
- Roller and skate wheel options
- Various pitches to suit all types of loads
Benefits:
- Quietly conveys a wide range of product types
- Can be installed either pitched or level
- Skate wheel design minimizes spare parts and provides layout flexibility
- Low maintenance costs with easy-to-replace pop-out rollers
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G100 Series Conveyors
Standard features include interchangeable PVC rollers with encased stainless steel bearings, set high or low, a spring loaded stainless steel axel, stainless steel formed channel frames and an included coupler.
TECHNICAL SPECIFICATIONS:
Size range:
Rollers: 1.5" diameter, 3" pitch.
Widths: 12", 18" or 24".
Lengths: 40", 80", or to requirement.
Options:
Stainless steel adjustable floor supports.
Washdown locking swivel casters.
Leveling feet.
Side guides.
End stop.
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M1000 Series Conveyor
The new M-1000 Series is a stainless steel chain driven live roller conveyor system for heavy-duty applications. A complete system can be created with straight sections, 90-degree transfers, lift up, indexing and accumulation sections. The M-1000 series finally provides a clean and cost effective solution for food and other industries.
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The Rexroth TS 5 transfer system can transport loads up to 300 kilograms. This powered roller conveyor allows the user a great deal of freedom for fast, simple and cost-effective system planning or extensions, even for very long production lines. Products can be transported either on a workpiece pallet or directly on a continuous roller track.
The TS 5 transfer system has a modular design and is pre-assembled. All components can be combined with each other.
The robust construction makes the TS 5 especially suited for harsh production environments, for example those found in the automotive industry. In contrast to traditional roller chain conveyor systems, the TS 5 can also be used in machining applications.
Driven by high-quality technology: the king shaft
The TS 5 transfer system with king shaft offers you considerable advantages compared to the normal chain drives:
* absolutely maintenance-free
* noise-free operation
* high energy efficiency through effective performanc
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According to your specification, the roller conveyors are tailor-made. The roller conveyor module in our MiniTec CADmenue construction software designs your roller conveyor automatically according to your requirements. Furthermore it calculates the deflection, suggests the number of supports and generates the parts list - within a few minutes. Assembly can be carried out quickly and easily as a result of our proven components.
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Pallet Rails for Light- and Heavy Weights
If for commissioning, transport or for guiding material, if made from metal or plasics, if for easy going or Heavy-Weight, here you will find the solution.
Pallet Rails are mostly used for
Pallet-transport (even across)
Transport of Cases
Transport of Parcels
Material transport to machines
The goods can be ordered in meters and Rollex even has lot of accessoires as Guide Flange Rollers, End-Stop, Connector and so on
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Roller conveyor
Universal solution, preferably for use in manual picking stations; for the horizontal transport of containers and products – with or without accumulation function.
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Logistex VB200 V-Belt Driven Live Roller Conveyor Efficient transportation with maximum system layout flexibility
Features:
Pre-engineered for several standard module configurations
Options for roller centers, roller coatings, and operating environments
Patented, non-backbending take-up design extends belt life
Benefits:
Designed to extend belt life and simplify maintenance
True-taper curves maintain carton orientation through all product configurations
Direct drives maximize efficiency and reduce maintenance requirements
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The chassis consists of 2 extruded aluminum-alloy stringers, transversed by steel supports.
Particular characteristics: Load traveling speed (in m/min), Roller length (in mm), Overall width (in mm), Element length (in m), Height on rollers (in mm), Finish on steel parts...
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The MAXXREACH Telescopic conveyor system with its all-steel construction, is the smart solution for high volume
shipping and receiving applications. With the MAXXREACH system, you can automate your loading and unloading areas
and convey a variety of products from large to small cartons, from loose bags to tires. Moving large volumes of freight in
and out of trailers is made faster, easier and most importantly safer, with the operator controls conveniently located at the
end of the unit.
All of our cost effective telescopic conveyors feature a VFD controlled belt drive system providing smooth transitions from
belt starts and stops at speeds up to 250fpm. Each telescopic also includes a VFD controlled extension drive providing smooth
operation when extending and retracting the conveyor. The belt start/stop, extend and retract controls are conveniently located
at the front of the conveyor as well as the safety extension stop bar to help operators work more efficiently and safely.
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Automotion's AutoRoll motor driven roller (MDR) conveyor is quiet, safe, low maintenance and offers non-contact zero pressure accumulation. AutoRoll conveyor features "run-on-demand" zones, reducing energy consumption and noise.
Automotion's motorized roller conveyor line is the most complete in the industry. It is available in several pre-configured modular conveyor figures, including straights, curves, inclines, declines, merges, diverts, and transfers. Our bi-directional heavy-duty transfer alone is one of the best performing mdr transfers available.
- Featuring the Itoh drive roller and Itoh control card.
- Quiet, energy efficient, safe operation. Turns itself off when no cartons are present.
- Designed to handle cartons and totes up to 75 pounds in weight.
- PLC control with accumulation logic in the Itoh control card. Network control available.
- Available in:roller or belted configurations, rollers Low-in-frame or High in frame
- 3" roller centers and tight-pack curves available
- Extensive list of pre-engineered figures: straights, inclines/declines, curves, merges, diverts, transfers and sort stations.
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ACCUMULATION CONVEYORS
Technical Characteristics
- Stainless steel bed, folding, 2mm thick
- Steel or PVC roller system
- Metal chain-drive on plastic sliding profile
- Possible to have PVC or steel rollers
- Driven by sprocket and chain under boot and automatic tension regulator
Function
The conveyors enable the accumulation of parcels or cases on the right-hand side.
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Accumulation roller conveyors in mechanical (for continuous skids) and pneumatic versions are used for zero pressure accumulation zones of pallets, grid boxes and other load handling items. This helps to even out fluctuations in output, perform dispatch buffering orprovide powered (low racks)
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