OverviewOmniseal Solutions is the only source of genuine Rulon® blended PTFE-filled materials since the creation of Rulon® A in the early 1950s. Available in hundreds of formulations, these engineered PTFE compounds can be designed into bearings, piston rings, cup seals, wear components and other critical parts for industrial and high-performance applications.
Performance SummaryRulon® fluoropolymer compounds belong to the top tier of high-performance plastics. They provide a low coefficient of friction, long wear life, excellent abrasion resistance, chemical inertness and the ability to operate across wide temperature and pressure ranges. These properties make Rulon® suitable for friction-control and wear-resistant solutions across multiple industries.
Typical Forms & Applications- Bearings
- Piston rings
- Formed parts
- Basic shapes: molded and extruded rods, tubes and sheets
- Wear components and custom polymer parts
Common Grades and Visual IdentificationDifferent fillers produce distinct grades and colors (examples):
- LR — maroon
- J — gold
- W2 — black
- 641 — white (FDA-compliant for food applications)
- 123 — suited for high-temperature and chemical resistance
Processing & ManufacturingRulon® materials can be processed using multiple methods selected to optimize final performance:
- Automatic and hand molding
- Extrusion
- Machining
- Skiving (for sheets)
- Stamping and forming
Industries & Application ExamplesUsed across many sectors including industrial (pumps, valves), aviation, life sciences and medical devices, space (cryogenic and satellite components), energy (oil & gas, low-carbon energy), food and pharmaceutical processing, semiconductors and other critical-engineering fields.
Features & Benefits- Excellent wear resistance for durable components
- Low coefficient of friction for friction control
- Superior chemical and corrosion resistance
- Capability to operate in extreme temperatures and pressures
- Availability of low-weight solutions
- Ability to achieve tight tolerances across a wide range of designs
- Expertise in manufacturing and finishing to deliver finished parts
Successful Product ExamplesTypical parts made from Rulon® include piston rings, bearings and a variety of Omniseal® polymer components used in demanding environments.
Technical specifications- Material family: PTFE-based fluoropolymer compounds filled with engineered fillers
- Key properties: low friction, long wear life, excellent abrasion resistance, chemical inertness
- Temperature range: suitable for extreme temperatures (grade-dependent)
- Pressure capability: suitable for high-pressure applications (grade-dependent)
- Available formulations: hundreds of grades for tailored performance
- Typical manufacturing methods: molding (automatic & hand), extrusion, machining, skiving, stamping, forming
- Common grades: LR (maroon), J (gold), W2 (black), 641 (white, FDA-compliant), 123 (high-temp/chemical resistant)
- Typical end-products: bearings, piston rings, cup seals, molded/extruded rods, tubes, sheets, wear components
- Key advantages: friction control, dimensional stability (depending on filler), capability to meet tight tolerances