PC controlled test system for fully automatic end-of-line testing of dryer motors.
Task
Motors for household appliances must be tested for function and safety before installation. In order to be able to test the high volumes, a system that is as robust, efficient and fast as possible is required.
Solution
A system was developed as a belt superstructure to ensure integration into the production process. The test technology is housed in a mobile 19“-ESD-test cabinet. The contacting is fully automatic via specially developed interfaces and adaptations.
By scanning an RFID code on the workpiece carrier of the DUT, the correct test program is automatically selected from the database and started.
Measurement of ambient temperature and winding temperature
Resistance measurement of the windings including temperature compensation
Ground bond measurement between housing and ground bond connection
Insulation resistance test against housing
High voltage test AC/DC between windings and housing; ramp freely adjustable
Freewheel test with current consumption, voltage, power and speed measurement
Start-up test with a load machine with current consumption, voltage, power and speed measurement
Load simulation during nominal speed with current consumption, voltage, power and speed measurement