EV charger module TH30DS10030C8E-WT

DC

Product introduction
TH30DS10030C8E-WT is a high-efficiency, high power-density DC/DC charging module developed by Tonhe for EV charging stations. It supports 200–850 VDC input (nominal 750 VDC), delivers a rated output power of 30 kW and provides a wide constant-power output range at 300–1000 VDC. The module can operate at full output up to high ambient temperatures (up to 55°C) without derating and communicates with the main controller via CAN bus for parameter setting, telemetry and status control.

Product advantages

• Peak conversion efficiency ≥98%
• Ultra-wide constant-power output range: 300–1000 VDC
• Ultra-low standby consumption: <10 W
• Low total harmonic distortion: ≤5%
• Wide operating temperature range: -30°C to +75°C
• Full-load acoustic noise: ~55 dB

Parametric performance
Model: TH30DS10030C8E-WT
DC input — Rated voltage: 750 VDC; operating range: 200–850 VDC
DC input — Maximum current: 60 A
DC output — Rated output power: 30 kW
DC output — Output voltage range: 50–1000 VDC
DC output — Output current range: 0.5–100 A
Output constant-power range: 300–1000 VDC (constant 30 kW within this range)
Peak efficiency: ≥98%
Soft-start time: 3–8 s
Short-circuit protection: self-rollback protection
Voltage regulation accuracy: ≤ ±0.5%
Current regulation accuracy: ≤ ±1%
Current sharing imbalance: ≤ ±5%
Operating temperature: -30°C to +75°C
Relative humidity: 5% RH to 95% RH (no condensation)
Altitude: ≤2000 m (derating above 2000 m)

Product features

• Cooling: forced air (fan cooling)
• Standby power consumption: <10 W
• Communication protocol: CAN (typical baud rate 125 kb/s, 5 V level)
• Address/parameter setting: digital display and button operation
• Module dimensions (D × W × H): 437.5 mm × 300 mm × 84 mm
• Weight: ≤16 kg
• MTBF: 500,000 hours

Production center
Tonhe Technology holds ISO9001 and IATF16949 certifications. Manufacturing includes automated SMT lines, solder paste printing and inspection, wave-solder assembly, automated conformal coating and aging/test lines. Annual production capacity exceeds 500,000 charging modules after full production processes.

Test center
The company operates a CNAS- and DiLAC-certified EMC laboratory equipped with a semi-anechoic 3 m chamber, Chroma electronic load, AC source, Yokogawa WT1800 power analyzer, Fluke multimeter, temperature and humidity chambers and other test systems for comprehensive module and charger validation.

Packaging & shipping
Small orders: express door-to-door (e.g., FedEx, DHL, UPS). Large shipments: sea or air in containers, depending on volume and customer requirements.

FAQ (selected)

• Communication protocol: CAN (typical CAN baud rate 125 kb/s, 5 V level)
• Potting: modules support glue filling/potting
• Installation: module can be installed horizontally, on its side or inverted (inverted installation may require a customized front panel without handle)
• Delivery time: typical lead time ~7 days for quantities ≥10; samples may be in stock; large/custom orders ~35 days
• Payment terms: standard 100% T/T in advance; negotiable for long-term cooperation (e.g., 50%/50% or 30%/70%)
• Customization: OEM/ODM available; company name, logo and model can be printed on the nameplate; color and shape customizable
• Warranty: standard 12 months from receipt of shipment
• After-sales: online and on-site support per contract; 24-hour response scheme available
• Certifications & export: ISO9001, IATF16949, CE, TUV; modules exported to multiple countries

Technical specifications

• Model: TH30DS10030C8E-WT
• DC input rated voltage: 750 VDC (operating range 200–850 VDC)
• DC input maximum current: 60 A
• Rated output power: 30 kW
• Output voltage range: 50–1000 VDC
• Output current range: 0.5–100 A
• Output constant-power range: 300–1000 VDC (constant 30 kW)
• Peak efficiency: ≥98%
• Soft-start time: 3–8 s
• Short-circuit protection: self-rollback protection
• Voltage regulation accuracy: ≤ ±0.5%
• Current regulation accuracy: ≤ ±1%
• Current sharing imbalance: ≤ ±5%
• Operating temperature: -30°C to +75°C
• Relative humidity: 5% RH to 95% RH (no condensation)
• Altitude: ≤2000 m (derating above 2000 m)
• Cooling method: fan cooling
• Standby power consumption: <10 W
• Communication: CAN (125 kb/s, 5 V level)
• Address setting: digital screen and button operation
• Dimensions (D×W×H): 437.5 mm × 300 mm × 84 mm
• Weight: ≤16 kg
• MTBF: 500,000 hours