Stationary concrete batching plant YG series

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Overview
Choosing the right concrete batching plant directly determines project timelines and profitability. The YG series (YG20–YG100) includes stationary and mobile plants for ready‑mix suppliers, precast manufacturers, bridges, dams and civil infrastructure. Key components include aggregate batchers, belt conveyors, skip or belt hoists, twin‑shaft mixers, cement silos and PLC automated control systems. Available in dry‑mix and central (wet)‑mix configurations; central mix with twin‑shaft mixers delivers highest homogeneity and strict slump control.

How it works
A batching plant combines sand, gravel, cement, water and chemical additives in precise ratios through aggregate weighing, cement dosing, water/additive dosing and a mixing stage. Typical flow: aggregate feeding → aggregate weighing → cement weighing → water/additive dosing → mixing (twin‑shaft or other) → discharge.

Stationary vs Mobile — key differences

• Stationary plants: Designed for long‑term, high‑volume output (e.g., HZS90, HZS120). Use belt conveyors, require foundations, and provide 10–15 year service life with production from ~60 m³/h to >240 m³/h.
• Mobile plants: Mounted on towable frames (e.g., YHZS35, YHZS60). Rapid assembly (2–3 days), minimal foundation, ideal for short‑term or frequently relocated sites, reducing site preparation and setup costs.

Applications

• Commercial ready‑mix supply — multiple bolted silos and automated batching for fast formula switching and continuous operation.
• Highways, bridges, runways — require precise slump control; central mix with twin‑shaft mixers and multi‑bin aggregate batchers.
• Dams and water conservancy — temperature control using chilled water or ice dosing where required.
• Remote or small infrastructure — compact mobile plants with onboard water tanks and towable frames for easy transport and setup.

Concrete Batching Plant Parameters

• YG20 — Capacity: 20 m³/h; Mixer: YG500; Aggregate feeding: Belt conveyor; Max aggregate size: 80/60 mm; Discharge height: 1.5 m; Weighing accuracy: Aggregate ±2%, Cement ±1%, Water ±1%, Additive ±1%; Control: Panel; Power: 42 kW; Weight: 12 t.
• YG30 — Capacity: 30 m³/h; Mixer: YG750; Aggregate feeding: Belt conveyor; Max aggregate size: 80/60 mm; Discharge height: 1.5 m; Weighing accuracy: Aggregate ±2%, Cement ±1%, Water ±1%, Additive ±1%; Control: Computer; Power: 46 kW; Weight: 13 t.
• YG60 — Capacity: 60 m³/h; Mixer: YG1500; Aggregate feeding: Belt conveyor; Max aggregate size: 80/60 mm; Discharge height: 1.5 m; Weighing accuracy: Aggregate ±2%, Cement ±1%, Water ±1%, Additive ±1%; Control: Computer; Power: 67 kW; Weight: 14.5 t.
• YG100 — Capacity: 100 m³/h; Mixer: YG2000; Aggregate feeding: Belt conveyor; Max aggregate size: 80/60 mm; Discharge height: 1.5 m; Weighing accuracy: Aggregate ±2%, Cement ±1%, Water ±1%, Additive ±1%; Control: Computer; Power: 77.5 kW; Weight: 26 t.

FAQ — selected

• How to calculate actual output: Rated capacity is theoretical; real output typically 75%–85% of rated. Use: Required capacity = Daily volume needed ÷ Daily working hours ÷ 0.8.
• Hidden import costs: Beyond FOB, budget ocean freight, customs duties, local foundation works, diesel generator rental (if grid unstable) and a 1–2 year spare parts kit.
• Fastest wearing parts: Mixer liners, mixing arms/blades, pneumatic butterfly valves and liner bolts. High‑chromium liners often last ~40,000–60,000 batches depending on aggregate abrasiveness.

Technical specifications

• Models: YG20, YG30, YG60, YG100 (YG series).
• Production capacity range: 20–100 m³/h depending on model.
• Mixers matched: YG500, YG750, YG1500, YG2000.
• Aggregate feeding: Belt conveyor.
• Maximum aggregate size: 80/60 mm.
• Discharge height: 1.5 m.
• Weighing accuracies: Aggregate ±2%; Cement ±1%; Water ±1%; Additive ±1%.
• Control: Panel or computer (PLC/automated).
• Total power examples: 42 kW (YG20) up to 77.5 kW (YG100).
• Total weight examples: 12 t to 26 t depending on model.