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Flexibility in all sizes
Our column presses are generally configured as two, three or four-column presses. We offer individual solutions to suit the product and application.
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Specially designed to perform advanced deep drawing operations and hydromechanical forming.
Can produce deep drawn parts in one single cycle.
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AP&T manufactures and delivers complete production units for pressing filter housings in different designs.
The equipment is standardized and adapted to meet the customer's demands on finish and cost per detail.
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Die spotting press / try-out press
* 4-column presses (HTP)
* 4-column presses (HS4-W)
* Hyd. double-sided presses (HD-W)
Pressing force: 630–25.000 kN
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DESCRIPTION
The press BV or MIL is used for splitting, adjusting, maintenance and try-out operations on dies and moulds (thermoplastics, die casting, thermosetting, rubber and blanking) and it is possible to inject special waxes, at low pressure, into the mould.
CONSTRUCTION
The very sturdy structure consists of a welded and normalized steel basement and cast iron base-plate.
The lower plate is idraulically extensible and therefore it makes easier the carrying-out of the mould loading and unloading. Furthermore it makes possible to draw the die or mould lower part out of the press by carrying-out the treatments in effortless work position.
The upper plate slides vertically by hydraulic actuation on the four guide columns and can be overturned by 360° way it is possible to put the upper part of the die or mould upper part in effortless work position. The upper plate clamping in the exact horizontal positioning will be given by four hydraulic actuated locating pegs.
CONTROL PANEL
Each button on the control panel is marked with a clear function. The sequence of movements is controlled by PLC-SIEMENS S7 to prevent any mistake of the operator.
MACHINE CONTROLS
Pre-programmed SIEMENS S7- electronic controls.
ADVANTAGE
- Digital control of the parallelism
- Digital monitoring of stroke
- Digital monitoring and setting of pressure
- Self-learning system for recording of mould stroke
- Multi-languages diagnostic error search
- Management of all press functions
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REIS try-out and spotting presses guarantee perfect dies prior to production run. High quality, precision and economic efficiency of our spotting presses offer decisive advantages for any tool and die maker. REIS spotting presses reduce the production costs for a die and also result in reduction of fixed costs.
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This four column versatile hydraulic press is designed in a one piece Welded Plate steel frame (WP) based on FEA stress analysis. Suitable for drawing operations, punching, embossing and hydroforming with pressure dome. The slide is equipped with an 8-point gib guiding system. The cushion and third cylinder can be selected as options and are available in sizes that correspond to the available press forces. Press force range up to 3150 kN and press bed size up to 1600x1300 mm as standard.
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C-frame drawing presses (HEZ)
Double-sided drawing presses (HDZ)
Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Oil cooler (air / water)
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Force for ram and drawing cushion infinitely adjustable (approx. 10 - 100%)
* Ram speed infinitely adjustable in the drawing range (min. = pressing speed)
* 6/8-fold guided ram with individually adjustable guide bars
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* Flat or column-guided drawing cushion
* Motor-driven backward movement of the drawing cushion
* Mechanical stroke limitation of the ram, motor-adjustable
* Cutting force absorption designed for max. pressing force
* Parallel operation for the ram
* Hydraulically controlled ejector in the ram
* Blank holder in the ram
* Hydraulic tool clamping
* Sliding table
* Automatic lubrication for ram and drawing cushion guides
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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- Our presses have large frames in which the slide is guided by large-size bronze guides with graphite inserts.
- The cylinders are made of steel with hard chromium plated rods.
- The guidance system uses loaded PTFE and the seals are of the polyurethane composite type.
System characteristics :
- Slide thrust force : 400 tonnes.
- 2 thrust cylinders (200 tonnes each) the movement of the 2 cylinders is managed by a PLC and servovalves allowing the work to be done with an off-centre force.
- Slide travel : 1000 mm.
- Maximum distance between tables : 2700 mm.
- Working speed at 400 tonnes : 15 mm/s.
- Approach speed : 650 mm/s.
- Return speed : 500 mm/s.
- Dimensions of the press table 2500 x 1600 mm.
- Two stamping pads with posts and a capacity of 80 tonnes each.
- Travel : 350 mm.
- Return speed 195 mm/s.
- Dimensions of the stamping table : 2250 x 1250 mm.
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The press Mecamaq type PDV250C, has a power of 250tm, the low table is of 1.200 x 1.100mm and Superior of 1.000 x 1.000mm with guided of the table for 4 guides of Ø 70mm and with tips of bronze. The course of the top table, 300mm and the maximum opening between tables, 600mm. The hydraulic group is 2 speeds and the power engine of 15Hp. He has a hydraulic cushion of 65tm of power, with a cylinder of double effect, the plate of the cushion is of Ø 950mm with a course of 180mm, with regulation of top ceiling by means of via end of track.
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Press for flattening oxycutting plates.
* 400 Tn power.
* Motor-driven floating cylinder headstock.
* 400mm cylinder course.
* 500mm usable vertical light.
* 2,800 x 1,500mm workbench.
* 2 speeds, approximation and operation.
* 10 Hp engine power.
* 2 elevating rollers on the workbench.
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5-Press line for manufacturing of wheel parts. The line consists of 5 x ZM presses, 6 x SpeedFeeders CD between the presses for maximum flexibility, 1 x blank destacker BF, safety system and a service platform.
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Motor-operated presses by means of electrical pedals and a hydraulic group with electrically-operated valves with single or double speeds, in terms of requirements. Cylinder headstock floats along the bridge of the press by bearings and brake lock, which is very useful for straightening large pieces as the strength of the pressing cylinder can be applied on different points without having to move the same or can be used to work with different tools, as the strength can be applied on each of them.
Solid structure in a monobloc format with a frontal width of 1500mm. and floating bedplate adjustable to different heights by means of an endless reducer and end transmission with pinions and chains. Machines are distributed with support dollies for the bedplate, full oil tank, glycerine pressure gauge and instruction manual.
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Flexforming is a high pressure flexible die forming method, high precision and an economical sheet metal forming technique for both short and medium-size series production.
Flexforming is a modern sheet metal forming method for the aerospace and automotive industries and for companies forming sheet metal parts in small batches.
AVURE's QUINTUS ® Flexform Presses have been supplied to the majority of the world's aerospace manufacturers and to leading automotive manufacturing companies.
QUINTUS ® Flexform fluid cell presses are designed to form large items or multiple smaller parts in a single cycle.
AVURE offers a full line of standard models of small and large QUINTUS ® Flexform Presses for both short and medium-size series production.
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We are long time specialists for chipless coldforming of sheet metal, tubes and profile sections and as a pioneer of clinching - the innovative technique connecting sheet metal components - we can support and assist our customers with a wide range of standard and customized tooling.
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AGME produces a standard versatile range of Hidraulic Presses (PH-15, PH-30 and PH-60)that meets most assembly requirements: punching, bending, riveting, cutting, pressing and assembly. Our Hydraulic Presses are manufactured to customers' requirements.
They can be supplied with:
- Special spindle strokes
- Special throat dimensions
- Double column
- Rotary tables
- Process Controls
Pro-type AGME Hydraulic Presses are complete with automatic stroke positioning and pressure control. This enables the machines to be changed over quickly and replaces manual settings.
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ODEN-Flexible, a hydraulic press available in many different configurations allowing for a wide range of manual or automatic production solutions. It is a four column press designed in a one piece welded steel frame based on FEA stress analysis and suitable for most of the today´s tooling operations.
ODEN-F has great possibilities when it comes to tool change, automation and stroke/gap alternatives which makes it very competitive on the market. Press force range up to 12500 kN and press bed size up to 3000x2200 mm as standard.
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Our tryout presses are designed for rapid and efficient die tryout. Special attention has been paid to protecting the machine from abrasive projections from grinders used by the operators.
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Hydraulic presses
C-frame presses (HZ)
- Pressing force 63- 5000 kN
- Column-guided ram
C-frame presses with sensitive hand lever control (HF-STS)
- Pressing force 160- 5000 kN
- Joystick
- Safety button for 2nd hand
C-frame drawing presses (HEZ)
- Pressing force 160- 5000 kN
- Drawing cushion
- Column-guided ram
- alternatively: 6-fold guided ram
C-frame blanking presses (HZS)
- Pressing force 160- 5000 kN
- Mechanical stroke limitation
- Cutting force absorption
- Column-guided ram
- alternatively: 6-fold guided ram
Double-sided presses (HD / HD-HF)
- Pressing force 160- 10000 kN
- 8-fold guided ram
Double-sided drawing presses (HDZ)
- Pressing force 630- 25000 kN
- Drawing cushion
- 8-fold guided ram
Double-sided blanking presses (HDS)
- Pressing force 160- 25000 kN
- Mechanical stroke limitation
- Cutting force absorption
- 8-fold guided ram
2-column presses (HS 2)
- Pressing force 160- 6300 kN
4-column presses (HS 4)
- Pressing force 160- 10000 kN
Table presses (HZT / HFT-STS)
- Pressing force 25- 100 kN
- Hand lever control
- Light barrier
C-frame presses with adjustable table (HZVT)
- Pressing force 25- 250 kN
- Adjustable table
- Hand lever control
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Our standard machines are manufactured so that you can benefit from it best for your programs from production.
From a safety point of view:
The block of distribution is directly fixed on the cylinder in order to guarantee the position "high of race" whatever the mass of the tools (anti-falls).
The redundancy of the hydraulic and electric materials allows an increased safety.
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The SIMASV bending presses are well known for heir flexibility. Here we focus on one of the last models:
T.40 Chamaleon
The hydraulic bending press T.40 Chameleon, recovering the basic structure of model T.40 Super, is provided on the back with a bending machine for profiles curvature.
Here are the main features:
- solid work table made in special spheroid cast iron, suitably shaped to withstand loads notably greater to all bending stresses;
- cylinder placed under the work table;
- carriage of forged steel with double slides, suitably hardened, grounded and protected by dust scrapers;
- micrometer adjustment of the carriage stroke by hydraulic valve by hand wheels, positioned in front of the machine;
- continuous strokes adjustment, even under the highest working pressure;
- hydraulic single block power unit with the possibility of adjusting the pressure;
- approach feed speed adjustment through flow control valve;
- die holder pins made in alloy steel with rapid conical change, hardened and grounded to obtain a strong lock (patent);
- forced lubrication by hand pump (optional: automatic electric pump);
- electric pedal control at low voltage (24 V) and push-button safety control timer;
- roomy side tool holder shelves.
Here are the main features of the bending machine:
- stabilized steel structure and heat-treated steel shafts
- no. 2 knurled rollers
- speed reducer with lubricated helical gears
- movement of the rollers through a double foot pedal to change the direction of rotation of the rollers.
Other models of SIMASV bending machines in sections:
HORIZONTAL HYDRAULIC PRESSES
HORIZONTAL PRESS BRAKES
HORIZONTAL HYDRAULIC PRESS BRAKES
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Universal hydraulic presses for drawing operations, assembly and disassembly, etc.
Controlled mechanical limiting of the stroke through micrometric screws and nuts
Precise positioning of the slide in down end position at a stroke from 0 to 200 mm
Precision of the stroke adjustment 0,1 mm
Stage less control of the press power from 10 to 80 kN
Features:
Body – welded construction.
* Operation modes:
- adjustment
- manual work
- single cycle
- automatic stroke
* Control:
- with two-hands
- with pedal
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ZTG Hydraulic Presses are designed to work with High Frequency Generators.
Treatment or processing of wood consists in placing the raw material in a hydraulic press mould, which is installed on the table, and closing the mould until the pressure force is obtained up to several kilograms per square centimeter of the material surface. The mould is connected with the HF generator, which is responsible for heating the processed charge, by means of metal strips. To put it simply, the heating method may be compared to a microwave oven, i.e. the processed material is heated directly.
Application:
+ forming and gluing bent and glued components made of hardwood veneer, e.g. chair and armchair seats and backrests, armrests,
+ forming and gluing elements from MDF plates, e.g. furniture fronts,
+ preliminary bending elements from solid timber,
+ bending and drying elements from solid timber, e.g. chair, armchair and table elements,
+ drying wooden elements from capillary moisture and moisture after technological processing,
+ laminar gluing of wood, e.g. producing floor panels, plywood
producing wooden dressing used in building woodwork.
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PHC are open gap hydraulic presses, single or double action, for small and medium sized stamping and deep drawing jobs.
An amply dimensioned welded construction, very sturdy monoblock frame, and hydraulic driving by means of an axial piston pump with automatic output regulation guarantee reliability, productivity and precision.
Both tables have “T” slots for the easy and quick fixing of a very wide variety of tools.
For deep drawing jobs where the parts have to be removed, we recommend versions A with double action, i.e., with ejecting cushion.
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Presses & Mould-clamps
Now LED is extending its service with an offer to study and manufacture presses and mould-clamps for polyurethane foam injection.
Our strengths : Price, quality, customized design, technical support and meeting deadlines.
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Hydraulic Press HWP 120 S
Try-out press for all tools and dies
This hydraulic try out press is used to determine the power requirements of dices.
Techn. data:
Press capacity: 1200 kN
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AP&T has several production solutions for customers who require large volumes and details that require multiple operations.
This type of production solution is well suited for running cut blanks, circular as well as square, or for coil feeding directly into the press.
The tool set in this plant consist of several tools and tool changes are easily carried out through the long side of the press.
The hydraulic press runs continuously and has robust guidings for the best possible absorption of deflection forces.
The transfer feeder is especially designed for press automation with tool sets in multiple steps. The machine has three axes and is mounted directly on the press frame. The transfer feeder rails, where the gripper fingers are mounted, are easily exchanged when running different products.
The plant is equipped with an operator's terminal for optimal control and supervision of the entire press line. This terminal controls and supervises all machines in the line.
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Integrated production projects
The internal synergy of a company with ample qualification in the construction of a diversified range of internationally acclaimed products, closely-structured collaboration with the most trusted die makers, and the acquisition of a controlling share in a special machinery manufacturer have enabled Omera to acquire the enviable technological background that background that has now permitted the development of reliable, technologically advanced automatic production lines combined with top-notch service for even further additional success.
Perfect interaction between customer and supplier leads to the growth of both and permits the design and construction of numerous systems in diversified sectors.
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Hydraulic presses
