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Press-line
We design and build complete press lines with automation as one responsible partner
According to certain application method, we also design and install automation interface to existing presses, in order to get the press as an integrated part of the system;
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AP&T´s niche tools and production solutions are available in product areas like deep drawing, fire extinguishers, heat exchangers, pressure vessels and filter housings. The tooling for air duct parts include part types: saddles, elbows, reducers, bellmouths & endcaps. EU-standard - approx 120 part sizes. US standard - approx 170 part sizes.
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AP&T´s niche tools and production solutions are available in product areas like deep drawing, fire extinguishers, heat exchangers, air duct parts, pressure vessels and filter housings. We manufacture press lines for producing fire extinguisher shells in sizes from 1 to 12 kg and blank thickness from approx 1,4 to 2,5 mm.
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AP&T´s niche tools and production solutions are available in product areas like deep drawing, air duct parts, pressure vessels, filter housings and heat exchangers. We have world wide experience of supplying production lines for heat exchanger plates, for brazing or gaskets, and in thickness from approx 0,4 to 0,9 mm.
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AP&T has several production solutions for customers who require large volumes and details that require multiple operations.
This type of production solution is well suited for running cut blanks, circular as well as square, or for coil feeding directly into the press.
The tool set in this plant consist of several tools and tool changes are easily carried out through the long side of the press.
The hydraulic press runs continuously and has robust guidings for the best possible absorption of deflection forces.
The transfer feeder is especially designed for press automation with tool sets in multiple steps. The machine has three axes and is mounted directly on the press frame. The transfer feeder rails, where the gripper fingers are mounted, are easily exchanged when running different products.
The plant is equipped with an operator's terminal for optimal control and supervision of the entire press line. This terminal controls and supervises all machines in the line.
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As a general rule, hydraulic production presses are notable for their flexibility of use. The hydraulic and electrical accessories have evolved considerably over the last 10 years.
As examples of technical performance, and to mention only the extremes, today we are able to manage movement accuracy down to 100th of a millimetre and control operating speeds to 500 mm/s!.
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Perforated Metal Production Line
TECHNICAL FEATURES Perforating press with pneumatic clutch
- Working width
- Capacity: 100 t
- Working Speed:350 stroke/min.
- Decoiler, feeding and straightening unit
MATERIAL APPLICATION
- SHEET METAL
- GALVANISED STEEL
- STAINLESS STEEL
- ALUMINUM
Corner Bead Production Line
- EXCELLENT DESIGN
- GOOD MACHINE
- QUALITY ASSURED PRODUCT
- COMPETITIVE PRODUCT
TECHNICAL FEATURES
- Production speed 18meter/min
- Material thickness:0.32mm -0.50mm
- Coil width:32mm-50mm
- Production space req�d: 2meter x 14 meter
- Total electric demand:10kW
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Hydraulic C-frame blanking press (HZS)
Double-sided blanking press (HDS)
Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Mechanical stroke limitation of the ram, motor-adjustable (depth stop)
* Cutting force absorption for max. pressing force
* Pressing force infinitely adjustable (ca. 10-100%)
* Manually operated central lubrication for ram
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* Hydraulically controlled ejector/drawing cushion underneath the table top
* Hydraulically controlled ejector in the ram
* Hydraulic tool clamping
* 6/8-fold guided ram / column-guided ram plate
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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Standard Features
• Direct drive servo indexer reduces maintenance and improves accuracy.
• Hydraulic clutch and brake providing fast starting/stopping.
• Hydrostatic and hydrodynamic piston slide guiding system.
• Quick lift feature for quick and easy die access.
• Pressure monitored recirculating oil lubrication system.
• Cast frame construction improves vibration absorbtion.
• User-friendly multi-lingual control.
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SCHLEIFSTEIN ship building presses are used to produce threedimensional, cold-formed segments made of steel plates for the ship building and metal working industry. The presses work with and without crane manipulators, are equipped with motor-adjustable rotary tables and can be converted into roll presses by only few movements.
The hydraulic press is path-controlled as well as pressure-controlled. The crane manipulator and the press have a synchronized control and operation. The upper and lower dies are freely-turnable.
• Ship Building Presses
• Crane Manipulators
• Roll Press Units
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Ursviken Frame Bender Type SBRP
Facts:
- The frame bender is a 4-way bending and straightening press.
- Bending bulbs, flats, tees and angles.
- Compact one piece design including hydraulic operation.
- Machining of, for instance, S-profiles including straightening without turning of the profile.
- Bending of flat bars with special tools.
- Step feeding of profiles, with free selection of the step length.
- Variable distance between anvils, always centric to the main cylinders.
- Simple and well adapted design of the control functions.
- All bending forces are internally absorbed, therefore no foundation is necessary - only simple attachment by bolts
- Automatic operation by teach-in programming
- Storing of programs, from single bending points up to complete bending programs, for repeating of similar bending programs by internal PLC.
- Modern system for e.g. trouble shooting.
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These presses, which can be either C-frame presses or Gantry style presses, are mainly used for straightening medium or thick sheet, section, tube or round bar.
They can also be used for special bending, flattening, forming and punching operations.
Using these machines produces considerable time saving compared with traditional heat withdrawal straightening techniques.
In addition they provides the advantage of quiet fatigue-free working for the operator. All operations are done in complete safety.
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Standard version:
* Sensitive straightening stroke control
* Return stroke limitation, infinitely variable
* Force selector with pressure gauge
Accessories:
* Ram stroke extension
* Shaft straightening device, consisting of:
o Straightening bridge
o Straightening bed extension
o L/h and r/h straightening carriage with con-rods
* Center holder for straightening carriage
* Roller holder for straightening carriage
* Spring assemblies matching weight of workpiece
* Pneumatic center clamping
* Straightening die
* Straightening supports, fixed, movable, travelling
* Roller blocks for flat material
* Measuring device, fixed, travelling
* Electrical travelling drive for shaft straightening device
* Electrical rotary drive for round parts
* Releasable return stroke limitation
* Electronic measuring device as light-column
* Servo-positioning-control for ram axle by means of joystick in conjunction with CNC control
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Thanks to its generously dimensioned frame with main plates that lock into each other in order to relieve the welds from shear stress, the PACK-press is very attractive and can suit many purposes. Its rational design allows its use in a lot of blanking and drawing applications. The single point geared PACK-presses are provided with all requested equipment to sustain the most severe production conditions.
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Hydraulic double-sided blanking press (HDS)
Hydraulic double-sided drawing press (HDZ)
Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Oil cooler (air / water)
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Force for ram and drawing cushion infinitely adjustable (approx. 10 - 100%)
* Ram speed infinitely adjustable in the drawing range (min. = pressing speed)
* 8-fold guided ram with individually adjustable guide bars
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* Flat or column-guided drawing cushion
* Motor-driven backward movement of the drawing cushion
* Mechanical stroke limitation of the ram, motor-adjustable
* Cutting force absorption designed for max. pressing force
* Parallel operation for the ram
* Hydraulically controlled ejector in the ram
* Blank holder in the ram
* Hydraulic tool clamping
* Sliding table
* Automatic lubrication for ram and drawing cushion guides
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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Specifications :
- Tonnage possible : 50, 75 and 100 T
- Bed dimensions possible :
2500 x 1200 mm
2200 x 1100 mm
1500 x 1500 mm
1500 x 1200 mm
1500 x 750 mm
1200 x 1200 mm
1200 x 750 mm
- 2 station rotary tool loader
- Linear tool loader with 2 or 3 stations with manually or powered control of movement.
- Hydraulic clamping
- Ball rail to assist loading
- The loading and clamping assembly can be fully programmed.
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Today, our machines all are equipped with a terminal operator (IHM) of the tactile or traditional type. That makes it possible to safeguard the whole of the parameters of configuration, high race, slow speed, low of race and force (water pressure). The adjustment of the pushing force, as well as decompression are managed by a valve of pressure proportional.
By this principle, the changes of campaigns are simple and fast, we can safeguard approximately 50 programs according to the memory automat.
The hydraulic machines with arcade have the advantage of becoming deformed very little; the deformation is primarily axial. They preserve, under effort, a parallelism of the tables higher and lower.
Like the machines with columns, they are particularly suitable for the operations of loading by before and unloading by the back.
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BASIC FEATURES Steel welded structure
- High rigidity and straight side structure
- Stres relieving operation after welding
- Bosch-Rexroth Hydraulic system
- SIEMENS/MOELLER/TELEMECHANIQUE Electrical parts
- Two hand control button
- Upper � lower table parallelism
Perpendicularity of ram axis � lower table
Upper and lower table flatness
Rigid frame aganst to deflection
In International standards
- 8 Contact surfaces of ram table and side wall
- Manual/automic operation
- Painted surfaces from AKZO epoxy paint
OPTİONAL FEATURES
- Barrier for operator safety
- CE certificate
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Hydraulic press of stamping to arcade
with 4 effects: 2000 kN + 800 kN + 800 kN + 800 kN.
HYDRAULIC PRESS HAS ARCADE of 1000 kN.
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Monolithic hydraulic presses
The technologies applied in Omera presses that maximize system efficiency while permitting special types of machining let you lower production costs at the same time. The choice of the most appropriate model and configuration helps meet every productive need.
Reliability and technology
In addition to the components utilized, constructive quality, experience, and the technological choices made all grant our presses extraordinary reliability. Generous sizing and painstaking attention during machining also ensure the repeatability of the production process and the longest working life of the tools.
Applications
- water heater and tank bottoms
- cooking ranges
- electrical appliances
- beverage containers
- stainless steel pots and lids
- pressure vessels
- gas tanks
- fire extinguishers
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Our double-sided presses, also known as frame presses, are extremely flexible and versatile, allowing them to be used in virtually all areas of sheet metal processing. Our comprehensive range of equipment enables us to tailor each press to your particular task.
Our products range from the single-action press to the sophisticated double or triple-action press right through to the full-blown transfer press.
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Standard Features
• Minster's Production Management Control
• Massive Cast Frame Construction
• Hydraulic Clutch and Brake
• Two Flywheel Brake Assemblies
• Eccentric Shaft
• One Die Blowoff Valve
• Pneumatic Slide Counterbalance
• Full Wrist Pins
• Heavy Slide and Connections
• Hydraulic Locking of Slide Adjustment and Nut Clearances
• Quick Access Feature
• Steel Bolster
• Eight-Point Gibbing
• Monitoring of Drive Lube Points
• Variable Frequency Recirculating Lube and Hydraulic Systems
• Press on Isolation Mounts
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Dunkes supplies the decasting industry with hydraulic trimming presses of the open-fronted or 4 - column types.
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Trimming machine model VBU 1200
For circular pieces up to 1200 mm. diameter, provided with: hydraulic power pack for the control of no. 04 working units; motorized spindle through gear motor and inverter; worked platform with %u201CT%u201D grooves for guiding and clamping of working unit;
Trimming machine model VBU 400
For circular pieces up to 400 mm diameter, provided with: hydraulic power pack for the control of no. 03 working units; motorized spindle through gear motor and inverter; worked platform with %u201CT%u201D grooves for guiding and clamping of working unit; structure for pieces clamping on the equipment
Trimming machine model VBU 400 R
Machine particularly suitable for the cold forming of pulleys, obtained starting from a plate, for trasmissions. The system is composed by: lower spindle mothorized by gear-box and inverter; loose upper spindle which is firmly connected to the four drive uprights;
Trimming machine model VBU 800
For circular pieces up to 800 mm diameter, provided with: hydraulic power pack for the control of no. 04 working units; motorized spindle through gear motor and inverter; worked platform with %u201CT%u201D grooves for guiding and clamping of working unit; structure for pieces clamping on the equipment
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Trimming C-frame press for automotve parts
Trimming C-frame press completed with cutting tool for precise trimming of plastic parts for automotive industry.
Techn. data:
Cutting capacity: 250 kN
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All trimming presses are suitable for manual and automatic operation and offer free access to all sides. Additional processing steps such as drilling, sawing, threading, and milling are possible in the trim die with press control. The presses are also available with a sliding/tilting table which guarantees an optimum scrap removal and tool cleaning in automated casting cells.
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• Quality welded frame for maximum strength and stability
• Optimum daylight and bed width
• With hand pump, air or electric driven power source
• Single or double-acting GOLDEN RING DESIGN cylinders
• Standard glycerine filled gauge with dual scale reading in
kN and bar
• Moveable pump table on presses with electric pump
allows for easy side loading for large workpieces
• Height adjustment of lower bed on 25 ton press with a
winch
• Unique “Hydrajust” bed positioning device on 50, 100 and
200 ton press with doube-acting cylinder allows
adjustment of the lower bed
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Hydraulic presses
