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Iron-cutting Shears
Wherever shears are mentioned around the world, the OMERA name is invariably mentioned: in 50 years of hard work we have succeeded in meeting the needs of countless clients, and the experience accumulated over the years has enabled us to offer the market a range of iron-cutting shears with renewed performance and components, more modern design, and more economical and safer to use.
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Cross cutting sheat with adjustable head
High efficient cutting shear with adjustable angle
for optimum integration into production line.
compact size - to be used in defined spaces
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THE HIGH PERFORMANCE SHEARS
GSII & GXII types are specifically dedicated from 0,5 to 12 mm thick sheets.they have common components such as the frame, hydraulics, the back gauge and numerical control. Though, the blade clearance and the cutting angle are set automatically on GXII.
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CAPACITY RANGE
Shearing capacity : from 6 to 30 mm
Shearing length : from 3100 mm to 8100 mm
MAIN FEATURES
- Heavy-duty "variable rake" design with throat
- Welded all steel frame providing maximum rigidity and cutting accuracy
- Extra-deep (350 mm) side frame throat allowing continuous strip slitting
- Power backgauge on ballscrews
- Swing-up backgauge for shearing longer pieces than backgauge range limit
- Backgauge retract function
- Compact, low-maintenance hydraulic unit
- Hydraulic holddown system
- Hydraulic overload protection
- Centralised manual lubrication system
- Adjustable stroke length to increase number of strokes on shorter cuts
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Turbo hydraulic guillotine shears 6
of 1500 mm to 4000 mm/thickness: 6 mm
- Barrier postpones safety
- Visualisaiton angle of cut
- Mirror crosses to the layout
- Visualization length of cut
- Walk/Arrêt groups Hydraulique
- Lighting line of cut
- Master switch cadenassable
- Obstinate Advance postpones electric
- Retreat obstinate postpones electric
- Angle of cut +
- Angle of cut -
- Emergency Stop
Options
- Retractable programmable Thrust 1 axis, 9 programs of 9 dimensions
- Rule of square before length 2 meters
- Extension support-sheet length 2 meters
- Hydraulic Adjustment of the play between blades
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The horizontal mechanical shears with high cutting speed serie Caddy allow the production of considerable quantities of slugs at low costs, ensuring the dimensional accuracy required by the modern forging technologies - cold, warm, hot and also with closed die.- Horizontal construction:no foundation required.
- Shear rotation for the perpendicular cutting even of material with low tensile strength.
- Simple and quick adjustment of the blade clearance.
- Quick change system for the blades.
- Hydraulic clutch for high performances, long life, absolutely quiet (starting from model Caddy 52F)
- Low maintenance costs
- Fully automated loading, feeding, shearing and unloading cycles.
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It’s one of the most advanced miniature mechanical precision shear, and enjoys good reputation both at home and abroad. The low cutting angle and inclined shear direction reduces bowing and twist to a minimum, Blade clearance is easily set by a manually operated quick set device. It’s an ideal true-cut machining equipment of metal sheet and nonferrous metal sheet.
PLEASE WRITE ALL ENQUIRIES ONLY IN ENGLISH!
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Mechanical Guillotine Shears
BuCut M
BuCut is designed for high precision cutting operations. In thin sheet, you need high precision cutting without burr. At that point BuCut provides perfect solutions.
BUTEK Company is manufacturer of special purposes machines for Automotive Industries.
BUTEK is experienced of sheet metal forming process and now we represet state-of-the-art machines.BuCut Mechanical Guillotine shears.
The rigid body is manufactured with high strength steel and hardened blades are manufactured with high alloyed steel.
Quiet and maintanence free gearbox is combined with electromagnetic motor brake.
Front support arm with roller bearing and steel ruler with set square are proper for cutting large sheet metal.
Base of BuCut design is including safety, useful and serviceable use with standard and optional devices.
High quality ball screwes and precise guide shafts are used at standard back gauge in all types optional NC programming unit enable counter for cutting quantity and simple use.
There is emergency stop button and position control lamp on the foot pedal console.
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DIRECT-DRIVE GUILLOTINE SHEARS
CAPACITY RANGE
RGS 1560x3.5 mm
RGS 2060x4 mm
RGS 2560x4 mm
RGS 3150x3 mm
MAIN FEATURES
- All steel-plate welded construction
- Noise-free, direct drive system with brake motor
- Rigid cutting beam working inside roller bearings and bronze guides
- Precise blade adjustment from top beam
- Mechanical sheet clamping system
- Simple blade-gap system working on slides
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Mechanical guillotine shears
of 1000 mm to 2500 mm/thickness: 3-4 mm
- Barrier postpones safety
- Visualization length of cut (OPTION)
- Obstinate Advance postpones electric (OPTION)
- Retreat obstinate postpones electric (OPTION)
- Emergency Stop
- Key Switch cycles or blow by blow
- Pushbutton Goes/Arrêt/Réarmement
- Switch lighting line of cut
- Master switch cadenassable
Options
- Thrusts postpones electric with visualization
- Retractable programmable Thrust 1 axis, 9 programs of 9 dimensions
- Rule of square before length 2 meters
- Extension support-sheet length 2 meters.
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Ermaksan is the premier manufacturer of Sheet Metal Working machines in Turkey has added the EKM Iron Worker series to it's production line. The EKM series designed at CAD programs and is being produced by sensitive CNC workbenches. The EKM series include Punching, Flat Shearing, Angle Shearing, Bar Shearing and Notching stations. Each work station is equipped with specially designed hold-downs to ensure safety while providig precision and ease of use. EKM is the right choise for you to fill your expectation on price / productivity and quality ratio.
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Hydraulic Punching & Shearing Machines
304 30 tons machine with 3 working stations
404NP 40 tons machine with 4 working stations
604 40 tons machine with 4 working stations
604NP 60 tons machine with 4 working stations
805N 80 tons machine with 4 working stations
1105N 100 tons machine with 4 working stations
Hydraulic Punching Machines
401 40 tons single punching machines
801 80 tons single punching machines
1001K 100 tons single punching machines
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Hydracrop 55/110
Versatile and excellent price-quality balance ironworker. Two simultaneous work stations. Five work stations:
punching (550 kN power)
notching
shear of iron section L (1100 kN power)
shear of flatbar
Cut of round ø and square bars
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• Hydraulic control unit complete with oil.
• Fixed support table
• Foot pedal
• Automatic punch lubrication
• Hydraulic stripper on punching table
• Hydraulic stripper on shearer table
• Device for machines’ movement “Y” axis controlled by CNC
• Special working table with inlet “0” passing pneumatic references
• “X” Axis controlled by CNC composed by a standard module of 3000 mm
• Positioning axis accuracy +/-0.1 mm on 500 mm stroke
• Max “X” axe speed movement 12m/1’
• Max “Y axe speed movement 5m/1’
• Quick locking hydraulic clamp with “0” reference and useful opening of 450 mm.
• Hydraulic shearer positioned at the end of the line with a cutting capacity of : 450x20 or 400x25 mm 90° only
( 45° left and 45° right available as option ).
• Passing table between punching unit and shearer
• Graphic display 640x480 pixel TFT
• Lan Ethernet port
• Usb port
• Protections
• CE certificate of conformity
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PS 500 Automatic marking, punching, shearing line for flat bars and angle sections
Powerful and high-speed machines
Flexible marking, punching and shearing machine for flat bars and angles, the PS 500 enables machining of gussets and strengtheners (multiple cuttings) as well as fast machining of angles.
The modular conception enables adjusting the capacities of the machine to the needs of the customer with low costs.
Easy access to the tools (punches and dies) enables very fast production changes.
PS machine uses long tested VERNET BEHRINGER technologies (400 bars high pressure, 3 tool selector for punching, high speed marking unit, …).
This machine is especially suited to steel structure construction.
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The Voortman punching and shearing lines are mainly used by structural steel fabricators producing plates, fittings and angle steel parts.
The punching and shearing lines are equipped with as standard a punching unit with four punches and a flat steel shear with +/- 45º mitre cutting.
As additional extras the production line can be provided with an angle steel shear, a horizontal punching machine, a numbering unit and a drilling unit coupled with many other optional extras.
For the automatic processing of angles used in the manufacture of electrical transmission towers, diagonal trusses and connecting angle braces Voortman developed the angle line. The basic machine consists of two hydraulic punching machines and a hydraulic angle steel shear. Several options, such as a numbering unit can be added to the system.
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SHEAR GENIUS® is based on the integration of right angle shearing into high-quality, high performance punching, as mastered by FINN-POWER in stand-alone turret punch presses. This integration helps fully utilise the manufacturing economy offered by efficient nesting programs – also included in the standard SHEAR GENIUS® packages. Further, SHEAR GENIUS® systems feature automatic loading and workpiece removal from the system.
There are two basic Shear Genius® models, SG6 series with a maximum sheet size of 1500 mm x 3000 mm and SG8 of 1500 mm x 4300 mm. They both offer:
- A state-of-the-art manufacturing solution for today's demands.
- Reduced manufacturing costs through versatility, a reduction in sheet material consumption and a dramatic decrease in total manufacturing time.
- Flexibility which allows you to prepare for the production challenges of the future through retrofits and expansions.
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KPS 503 - punching and shearing system for flat steel and angle steel
KPS punching/shearing systems are designed for the quick and accurate punching, shearing and processing of flat steel, angle steel or end plates /cross braces for the steel construction industry.
Views
Modular system for vertical punching, drilling, shearing and marking
Welded heavy duty construction
All adjustments are effected via linear guides and ball screw spindles
Fast and powerful processes by special double pump system
Modern operating software
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This shearing/punching machine is used to cut and drill two standard 6.5 x 13mm holes in a single operation. The blade or the punches can be quickly removed to transform the machine into either a simple punching or shearing machine.
The dies can be interchanged according to the different rail profiles ("G", "hat", "C" profile, etc.).
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VS SERIES
CNC Variable Rake Shears
The serie provide versatility along with the technology and construction for shearing thin narrow strips or the precision processing of large plates.The upper beam which carries the upper blade is guided by adjustable preloaded and hardened guide ways, a system normally found in much more expensive machines.Both the rake angle and the blade clearance are adjusted hydraulically reducing maintainence and providing overload protection.
The rake angle can be reduced as low as 30 degree reducing distortion in the sheared blank.This can be especially beneficial in the shearing of narrow strips.
The operator simply enters the material thickness, type and back gauge dimension,and the CNC Control automatically calculates the optimum setting of the blade gap and blade clearance.This reduces operator involvment and setup times.
Standard equipments
CE-Norm for EU
DNC Control back gauge-Cybelec DNC 60
Motorized blade gap adjustment by DNC
Variable cutting length by DNC
Rake angle adjustment by DNC
Table with ball transfers
Ball screw Back gauge 1000 mm
1 mt flip-up finger guards
1 Squaring arm L= 1500 mm, with scale & T-Slot
2 Support arms L=1000 mm, with T-Slot
Illumination
Shadow line
Durma has also SB ( Swing beam ), ES ( Hydraulic Guillotine), MS ( Motorised Shear ) in the product ranges.
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Ermaksan HGD series shears are designed superiorly for sheets 10 - 20mm with high quality material and workmanship and produced to be used several years in heavy duty without any problem. Strong monoblock steel weld construction frame retains its rigidity even working in maximum capacity, thus helps to provide a good quality and clean cut. High quality tough top and bottom blades imported from Germany also helps to have good quality cut and provides an easy cut for the machine as well. Small cutting angle decreases twisting to minimum value in narrow sheet cutting.
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With its 2 mm capacity and 3100 mm cutting length the RAS SMARTcut combines all characteristics of a premium shear. The sheet support and sorting system leads the blanks to the backstop and sorts cut pieces to the front or the rear. When material thicknesses change, the blade clearance can be adjusted in seconds. The front and side beveled shear tables, the hardened squaring arm and the deep grip hollows simplify material handling for quick results.
The SMARTcut comes with two machine models. The highest comfort level is offered by a best value, fast and dynamic CNC-backstop. Easy to operate and for lower budgets is the manual backstop, which can be positioned from the front. Both backstops offer a travel range of up to 750 mm. A foot lever determines, whether the part chute delivers the cut pieces to the front or the rear. This allows the operator to separate trim cuts or small parts from large parts without additional, later on sorting effort.
The innovative RAS SMARTcut uses the modern swing beam principle instead of the traditional guillotine concept. The upper blade penetrates the material above the lower blade and with a blade angle of as little as 0.9 degrees. This results in clean and twist free cutting of even small strips.
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With its 3 mm capacity and 3100 mm cutting length the RAS PRIMEcut combines all features a critical user expects from modern shearing technology. Innovative swing beam technology offers clean and right-angled cuts. Twist-free cutting of small strips is no longer a problem due to the low rake angle of as little as one degree. Special blades are ideal for mild steel and well as stainless steel applications.
The CNC backgauge positions the part within it's travel range of 750 mm. The parts are in a perfect right angle due to the hardened and self-cleaning squaring arm. Beveled table panels and large grip hollows are ideal for quick and easy material handling. A hold down with plastic coating clamps the material gently during the cut.
The machine is complete with a standard sheet support and material sorting system. The integrated sheet support system guides all materials reliable and straight to the backstop. Using a foot lever, the operator determines, whether the parts will be delivered to the front or the rear. This allows material sorting during the cutting process. The quick blade clearance adjustment sets the machine for perfect and clean cuts on thick or thin materials.
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The hydraulic swing beam shears of the RAS POWERcut series are available with capacities of 3190 x 6.3 mm and 4040 x 5 mm. The controller positions the CNC backgauge with an accuracy of +/- 0.1 mm. The CNC can be moved along the front of the machine.
The integrated part sorting system separates good parts from scrap and can sort fin-ished parts using one out of three angles. The Return-to-Sender-function automati-cally feeds a part from the rear back to the operator. This saves the operator most walks around the machine. Small parts can be delivered into a small parts box in front of the machine. Trim cuts fall into a large volume scrap container.
The VARIO shear table with beveled supports and integrated ball casters simplify handling of even large and heavy blanks. Thanks to the big finger pockets, the opera-tor can grasp small strips as little as 50 mm. Moveable table extensions support even large blanks.
75 strokes per minute assure high throughput. The swing beam technology provides very straight and accurate cuts. A blade angle of only 1.4 degrees brings torsion-free cuts already with even small strip widths.
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Advantages of Boschert - Gizelis swing beam hydraulic shears
- Heavy duty frame ensures maximum stability regarding the blade gap and minimum frame deflection. All Boschert - Gizelis shears include extra welded frame on the front, and heavy duty upper blade carrier with closed tube type construction
- Back gauge retraction during cut ensures that the material will not jam against the back gauge
- Due to the rotational movement of the upper blade the cut out will not be trapped in between the 2 blades
- Heavy duty back gauge with T shape structure
- NEW PPS proportional pressure system, ensuring high cut quality.
- All Boschert - Gizelis hydraulic shears use the smallest possible shearing angle in order to cut even thick sheet metal pieces at low rake angle producing minimum sheet distortion
- Unique 3 position progressive rear sheet support system
- Automatic thickness measurement & automatic blade gap adjustment possible on (G CUT CNC SERIES)
- Possibility to return the cut out to the front (G CUT CNC SERIES)
- Individual parts from well established European manufacturers such as Bosch-Rexroth, telemecanique e.t.c.
- Large list of accessories
- Long experience on bending and shearing, tradition & reliability
- Direct service line and continuous customer support
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SERIES QC12Y HYDRAULIC SWING BEAM SHEAR
-Frame welded,vibration to eliminate stress,high in rigidity,sturdy and durable.
-Hydraulic drive,swing beam,return of knife beam is smooth and prompt by accumulator or nitrogen cylinder,steady & reliable performance.
-The position of low blade can be adjusted to ensure the equilibrium of the gap after regrinding.
-The protable and prompt adjustment of the blades' gap,the value of gap is indicated by dial,positioning reliable.
-Setting the backgauge by motor.The display devices used to the backgauge' value and the shearing times are on the front of the machine.
- The stroke of knife beam can be adjusted steplessly,conveniently and fast.
-Preselection of single or continous.Preselection cutting number and cutting strokes.
- Roller guide to ensure the quality of cutting sheet-metal.
-Equipped with lighting-alignment,so as to align when shearing.
- Protection fence and the eletric interlocker to ensure the operation safety.
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CAPACITY RANGE
Shearing capacity : from 6 to 20 mm
Shearing length : from 1600 mm to 4100 mm
MAIN FEATURES
- Heavy-duty swing beam design with throat
- Welded all steel frame providing maximum rigidity and cutting accuracy
- Rapid blade-gap adjustment mechanism
- Power backgauge on ballscrews
- Swing-up backgauge for shearing longer pieces than backgauge range limit
- Backgauge retract function
- Compact, low-maintenance hydraulic unit
- Hydraulic holddown system
- Hydraulic overload protection
- Adjustable stroke length to increase number of strokes on shorter cuts
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The KINGSLAND universal steelworker range consists out of different models with 4 or 5 workstations and pure punching machines with single or double workstation. Deep throat models available.
Range :
Compact :
Steelwoker with one cylinder operation and 4 workstations (Compact 40) or 5 workstations (Compact 45-60).
Multi :
Steelworker with 5 workstaions and 2 cylinder operation.(Multi 60 to 175)
Punch :
Pure punching machine with one or two cylinder operation and deep throat (according to model)
(P and DP 60 to 175)
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Shears, Shearing machine
