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DST high-torque synchronous motors
Baumüller offers the DST-range up to 13,500 Nm torque and herewith provides the maximum dynamic in the direct drive technology.
The high-torque synchronous motors for application with maximum torque requirements, such as for:
plastics machines
rotary tables or swivel axis
printing machines
press technology
winders
wire-drawing machines
stretching units
machine tools
woodworking machines
special machines
DST 135-315 - Powerful High-Torque Motors
good smooth running characteristics
high level of efficiency
appropriate for demanding direct drive technology
high torques at low speeds
low noise
water cooling with stainless steel
compact and robust design
smooth housing surface – not easily soiled
permanent field servo motors
degree of protection IP54
encoders: resolver, SinCos-encoder (opt.)
other encoders available on request
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Synchronous Motors
Provide rotation at a fixed speed in synchronization with the frequency of the power source. (60 Hz: 1800 r/min)
For applications where the motor's rotation must be kept at a fixed speed, regardless of changes to the load.
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- Torque motor = permanent magnet motor, annular geometry with hollow shaft and rare-earth magnets
- direct drive, high torque at low speed
(no need of gear boxes)
- features: compact, robust, maintenance-free, no wear, no
mechanical clearance, low noise, low cost, motor with excellent control properties , technically comparable with synchron servomotors
- bearings are part of motor or part of customer's machine,
axial self-aligning r earings are optional
- motors available in 3 designs:
A) hollow shaft motor without bearings
B) hollow shaft motor with bearings
(bearing lifetime > 20.000 h)
C) motor with bearings and central shaft
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HT-direct motors are permanent-magnet synchronous motors that can provide high torques at low speeds directly at the driven machine. High efficiencies and good power factors can also be achieved at low speeds as a result of the permanent magnet rotors.
The HT-direct motors are offered as a harmonized system together with SINAMICS drive converters.
The HT-direct motor / SINAMICS drive converter represents a drive solution with a long service lifetime but with low lifecycle costs and high efficiency for applications with low operating speeds.
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ELECTRICAL STEERINGS
Electric steerings have been specially studied to be fitted directly to the motor. They have been developed and designed according to the latest state-of.the-art technology and meet all requirements on power transmissions. Grease bath lubrication.
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ABM SINOCHRON®Motors are permanently excited synchronous motors, e.g. rotor speed matches the rotational frequency of the revolving stator field. In comparison to common induction motors they feature outstanding efficiency, high power density and compact dimensions and to conventional synchronous motors no encoder feedback for inverter or servo control operation is required.
SINOCHRON®Motor design features almost perfect sinusoidal distribution of the magnetic flux. With this unique property SINOCHRON®Motors are perfectly suited for sensorless operation and offer an economical alternative to expensive servo drives. Concurrently they boast better dynamic behaviour and efficiency than induction motors.
Simple rotor design, with internally located high performance magnets, allow for more economical manufacturing of SINOCHRON®Motors than servo motors without major impact on power density and control behaviour.
Sinusoidal magnetic flux minimizes troublesome cogging and improves rotational behaviour and noise emissions over conventional permanent magnet motors.
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KCT Series Switch Reluctance Motor
The KCT series of switch reluctance motor is a typical electromechanical integrative AC stepless speed regulating motor, with high efficiency, constant torque, small starting current and frequent changing rolling direction. Using advanced three-phase 128 pole technology, the KCT series ensures a high performance index.
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DS 45-100 - General Purpose (Synchronous)
high torque accuracy
high speed
compact design
wear- and maintenance free
permanent field servo motors
IP64/65 non-ventilated, IP54 surface-ventilated (DS 56-100)
encoders: resolver, SinCos-encoder (optional)
all types optionally with brake
DS 100-200 - General Purpose (Synchronous)
excellent smooth running characteristics
high torque accuracy
high variability thanks to modular system
compact and robust design
high level of efficiency
permanent field servo motors
unventilated IP54, ventilated IP23, IP54
water-cooled IP54
encoders: resolver, SinCos-encoder (optional)
all types optionally with brake
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HLR series three phase synchronous motors
High power series with substantial advantages:
* Highest efficiency through new winding technology
* Highest power density with a rated power range from 210...2890W in four sizes
* Constant torque development for best control properties
* High energetic neodymium-iron-boron magnets - minimized cogging
* Excellent dynamik behaviour because of low inertia and high peak torque
* Available with planetary gearboxes (low backlash as well) and parking brake
* Stylish smooth aluminium cast housing
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Johnson Motor Universal motor
Dimensions: Ø 61.8 x 106.2, flat 53, shaft Ø 8.005 mm
Supply: nominal 230 VAC
Torque:
@ stall 0 mNm
@ rated load 156 mNm
@ max. efficiency 289.89 mNm
@ max. power 413.56 mNm
Speed:
@ no load 24900 rpm
@ rated load 17100 rpm
@ max. efficiency 14300 rpm
@ max. power 11800 rpm
Power:
input @ rated load 518 W
input @ max. efficiency 773.5 W
output @ rated load 280 W
output @ max. efficiency 433.7 W
output @ max. power 498.6 W
Max. current:
@ no load 1.17 A
@ rated load 2.61 A
@ max. efficiency 3.65 A
@ max. power 4.64 A
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Johnson Motor Universal motor
Dimensions: Ø 54 x 10, shaft Ø 4.5 mm
Supply: nominal 120 VAC
Torque:
@ rated load 25 mNm
@ max. efficiency 25.22 mNm
@ max. power 35.47 mNm
Speed:
@ no load 34427 rpm
@ rated load 13500 rpm
@ max. efficiency 15681 rpm
@ max. power 12530 rpm
Power:
input @ rated load 95 W
input @ max. efficiency 95 W
output @ rated load 36 W
output @ max. efficiency 41.51 W
Max. current:
@ no load 0.38 A
@ rated load 0.83 A
@ max. efficiency 0.96 A
@ max. power 1.16 A
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Reversible Synchronous Motor
Specifications:
Rated voltage: 24, 110-120, 220-240 V
Power frequency: 50/60 Hz
Input power: 5 ~ 10W
Rotor speed: 750 - 900 RPM
Output RPM: From 1 to 120 RPM
Torque: 300kg/cm at 1 RPM
Rotation: CW, CCW, Reversible
Operating temperature: -10o ~ +70o C
Voltage Range: ±10% of Rated Voltage
Insulation Impedance: DC 500V, 100MΩ
Insulation strength: 1500 V-1Min
Insulation class: B class
Special Features:
Lower price with high toque performance.
It possesses similar features to Oriental or Servo motor.
The shaft is "Bearing structure"(not general bushing), the endurance is high.
The support wrapped/fixed style gear design.
High magnetic rotor design: Material- MQ serial magnet steel (ND-Fe-B)
Resistance to high temperature.
Precision gear set design: Using Swiss 'Mikron' gear hobbing machine
Motor casing (Dupont coating).
Water resistance.
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