Wire EDM electrical discharge machine V1060

high-accuracyprecisionCNC

Short description
X/Y axes : 1000 x 600 mm
U/V axes : 160 x 160 mm (260 x 260 mm)
Z axis : 350 / 500 mm

Specification (overview)
V1060 - Z350 / Z500
Max. workpiece size: 1500 x 1000 x 345 mm (495 mm)
Wire diameter: 0.2 - 0.33 mm
Max. work piece weight: 3000 kg
Number of axes controlled: 5 Axis AC servo motor
Table travel of X Y: 1000 x 600 mm
Maximum taper angle: ±30°/100 mm with wide diamond guide and nozzle
U & V axis travel: 160 x 160 mm (260 x 260 mm)
Machine size: 3460 x 3260 x 2310 mm (Z350); 4210 x 3260 x 2390 mm (Z500)
Z axis travel: 350 / 500 mm
Machine weight: V1060 - Z350 / Z500 : 7300 / 7650 kg
Water tank capacity: V1060 - Z350 / Z500 : 1800 / 2500 L
Optional travel of Z axis: 500 mm (Submerged height 500 mm)

Mechanical Structure

• Rigid U, V truss design
• Stainless steel worktable with hardness HRC 50°
• Machine casting designed based on FEA analysis to increase rigidity
• Machine base with extra wide design
• Water-cooled lower arm to prevent thermal expansion and improve accuracy; rib locations optimized by FEA for thermal balance

Precision & Motion

• Extended distance between linear guide ways for precision
• Cryogenic treatment of C1 class ball screw
• Ball screw supported by two sides and driven by high resolution AC servomotor, enabling accuracy in micro step amounts up to 1 µm
• Laser calibration and pitch error compensation
• Closed loop linear scale available as an option
• Rugged cast iron machine structure as foundation of precision

Intelligent machining mode & Electronics

• High Frequency Calculating and Pulse Control
• Embedded system reduces control load
• RS-485 networks for module group communication
• CRC functions to verify received data integrity
• ASIC chip used to increase circuit stability
• Watchdog functions for self-protection
• Real-time sparking feedback (RTS) for steady spark erosion and short response time to adjust ineffective discharges
• Electrolysis Free (EF) AC Power Generator system for improved cutting performance
• Short Circuit Solution: special discharge circuit to eliminate short-circuit conditions during threading/misalignment and improve machining efficiency

Automatic Wire Threading (AWT)

• Threading at break point with annealing wire threading function to improve wire straightness; threading at break point during machining with virtually 100% reliability without returning to start hole
• Submerged wire threading: threading can be executed during submerged machining without draining the tank
• Multi-hole machining: on rethread failure during multi-hole machining, system skips the hole, records its location, and recalls skipped holes later to complete the cut
• AWT Monitor and AWT Result Monitor capability
• Threading with water jet for tall work pieces; water jet function enables threading up to 500 mm thickness

Control / Interface

• CNC Device: Industrial PC
• CPU: Pentium 64-bit high speed CPU
• Operation Interface: 15" LCD touch screen, keyboard, mouse
• Input Interface: LAN, USB drive, Floppy, RS-232
• Memory capacity: 512 MB CF card
• Min. command unit: 0.0001 mm
• Max. programmable dimension: ±9999.9999 mm
• Unit: Metric / Inch switchable
• Modular designed system with I/O module LEDs for maintenance and status indication
• Watch Dog functions and remote control (standard accessory)

Surface Finish
Super Finish Circuit (option): high frequency surface finish technology to generate roughness less than Ra 0.2 µm achievable in a single cut with 4 skims. Suitable for materials such as SKD-11 up to specified thicknesses.

Accessories
Standard Accessories

• Ion exchange resin x 10 L
• Paper filter x 2 pcs
• Diamond guide x 2 pcs
• Upper and lower flushing nozzle x 2 sets
• Energizing plates x 2 pcs
• Brass wire x 1 spool
• Clamping tool x 1 set
• Vertical alignment jig x 1 set

Options

• XY axis linear scale
• W-Axis
• Clamping beam
• Jumbo Feeder L-50A
• AWT (Automatic Wire Threading)
• Double door
• AVR 15KVA
• Transformer 15KVA
• Short Message Service (SMS)
• Signal tower
• Remote monitor system
• Super Finish Circuit

Additional notable features

• Annealing wire threading to improve wire straightness
• Short response RTS (Real Time Sparking) for improved cutting efficiency
• Database cutting technologies and icons assistant to user for parameters & maintenance

Technical specifications

• Model: V1060 (Z350 / Z500)
• Table travel (X x Y): 1000 x 600 mm
• U & V travel: 160 x 160 mm (option 260 x 260 mm)
• Z axis travel: 350 mm or 500 mm (option)
• Max. workpiece size: 1500 x 1000 x 345 mm (495 mm)
• Wire diameter: 0.2 - 0.33 mm
• Max. workpiece weight: 3000 kg
• Axes controlled: 5 Axis AC servo motor
• Machine dimensions: 3460 x 3260 x 2310 mm (Z350) / 4210 x 3260 x 2390 mm (Z500)
• Machine weight: 7300 kg (Z350) / 7650 kg (Z500)
• Water tank capacity: 1800 L (Z350) / 2500 L (Z500)
• Maximum taper angle: ±30°/100 mm with wide diamond guide and nozzle
• Standard & optional accessories as listed above