5-axis CNC machining center H500R

universalfor wood24 tools

One machine, five axes, limitless creativity
The Format4 profit H500R is a 5-axis CNC machining centre for universal workshops and bespoke processing of various materials. Advanced 5-axis CNC technology reduces the need for extra aggregates and fixtures, enables customised tooling configuration and supports fully automatic production at controlled investment levels. A high-performance main spindle delivers consistent results at every angle. Combined with an 18-spindle drilling unit and an integrated grooving saw aggregate, the profit H500R provides extensive processing capabilities and short production cycles.

Key built-in features

• Hose-free Format4 dual-circuit vacuum system with vacuum pod height up to 100 mm
• Two CNC-controlled Z-axes for shortest production cycles
• s-motion: fully automatic consoles and vacuum pod positioning

Highlights

• Tailor-made financing solutions
• Consistent high performance in industrial continuous operation
• Customer-specific optimised production solutions
• Robust design with premium components
• Multiple specification package variations with high-tech options
• Complete engineering precision
• Ergonomic user comfort
• Award-winning design
• Quality and precision from Austria
• Uncompromised productivity
• Comprehensive service package before, during and after purchase
• Automation solutions and networked workshop capabilities
• Software and machines from a single supplier

Selected details & features

• Mechanical axis lock system – Mechanical locking of the C and A axes increases spindle life and improves surface finish of machined components.
• The “s-motion” consoles – Fully automatic consoles enable very fast, high-quality processing of door and window components.
• lightPos – LED vacuum pod positioning – Visual positioning system: over 6,000 LEDs indicate suction cup size, position and orientation; console positions down to the millimetre; RGB LEDs on the X-axis show processing status and LEDs on X/Y axes visualise workpiece position and dimensions. Facilitates alternating operation without expensive setup times.
• F4®Integrate software – Integrated CNC software including tool library (F4Toolbox), CAM area with integrated CAD (F4Create) and machine operation (F4Operate). Based on G-code for easy integration of external programs.
• Intuitive touch-screen control – Advanced, clearly structured touch-screen interface (24" monitor) for high user-friendliness and fast program/parameter execution.
• Longitudinal measurement system – Automatic length measuring device determines tool length in-machine with 0.01 mm accuracy, eliminating operator measurement errors.
• Main spindle (5 axes) – Powerful 5-axis spindle available with 12 kW (standard) or optionally 15 kW. Liquid cooling and premium ceramic bearings for durable precision. Inverter-regulated speeds up to 24,000 rpm.
• FORMAT4 boring unit – Drill head with 18 drilling spindles: 12 vertical spindles (32 mm pitch) and 6 horizontal spindles (32 mm pitch; 4 in X, 2 in Y), each spindle individually usable; integrated slot cutter in X-axis; inverter-driven motor up to 7,500 rpm. The drilling head covers the complete working field for vertical and horizontal drilling.
• Aggregate carrier with 2 Z-axes – Enables quick alternating use of boring unit and main spindle; Z travel 500 mm for longer tools when processing higher workpieces.
• Rotary tool changer (outrigger-mounted) – 24-position disc/tool carousel mounted at the back of the outrigger; moves with the outrigger along the X-axis to minimise tool change times and increase productivity.
• 12-position linear tool changer – Ensures shortest changeover times and space for routing tools; protective cover for HSK tool adaptors.
• Linear guides & axis drive – X-axis: recirculating ball bearings on hardened/polished linear guides; X positioning via cambered rack and pinion (cog-and-rail drive with angled teeth). Y/Z axes: recirculating ball screw with hardened/polished linear guides. Sealed bearings and hardened/ground guides for durability and repeatability.
• Maximum travelling speed & precision – High-quality cog-and-rail X-axis with speed reduction gears and sealed bearings provides high precision at maximum speed and excellent repeatability.
• Automatic centralised lubrication – Time-controlled lubrication of all movable axes (X, Y, Z) for low maintenance and high reliability; lubrication cycles set by axis controls.
• Chip transporter – Positioned in the operating area to remove offcuts and chips; manual control for removal; design ensures a clean workshop and minimised cleaning time.
• Secure workpiece support – Variety of vacuum pod shapes for secure positioning of different workpiece geometries; flexible use of vacuum suction pads and clamping devices across the entire console.
• Positioning display – Standard configuration displays workpiece, supports and vacuum pods simultaneously on the CNC panel to avoid collisions; exact vacuum pod positions indicated by laser. lightPos available as extension.

Technical specifications

• Model: profit H500R
• Brand: Format4
• Main spindle power: 12 kW (standard) / optional 15 kW
• Main spindle speed: up to 24,000 rpm (inverter-regulated)
• Boring unit: 18 drilling spindles (12 vertical + 6 horizontal), 32 mm spacing between spindles
• Boring unit motor speed (inverter): up to 7,500 rpm
• Aggregate carrier Z travel: 500 mm
• Vacuum pod height (dual-circuit system): up to 100 mm
• lightPos LEDs: over 6,000 LEDs for positioning feedback
• Rotary tool changer: 24 positions (outrigger-mounted)
• Linear tool changer: 12 positions
• Axis guidance: hardened and polished linear guides with recirculating ball bearings; X-axis cambered rack & pinion and cog-and-rail drive
• Automatic centralised lubrication: time-controlled, pneumatically engaged lubrication for X/Y/Z guides
• Tool change systems: disc tool changer + linear tool changer for short changeover times