Liquids separator MCRS-05

tubefor the food industryfor wastewater treatment

Process principle
Ceramic membrane filtration separation technology is a liquid separation process in the form of “cross-flow filtration”. The raw material liquid flows at a high speed in the membrane tube, the clarified permeate containing small molecular components passes through the membrane perpendicular to the pressure, and the turbid concentrate containing macromolecular components is retained, achieving separation, concentration and purification.

Features

• Can withstand high temperatures, suitable for filtration in high-temperature processes; chemically stable
• High mechanical strength, wide pH tolerance (acid and alkali resistance), resistant to organic solvents and strong oxidants
• Long service life, low overall equipment cost and high cost performance
• High concentration multiples, reducing water usage and wastewater discharge
• Membrane module can be sterilized with high-temperature steam, suitable for sterilizing filtration

Classification
(tubular ceramic membranes are used across microfiltration, ultrafiltration and fine ultrafiltration ranges)

ABOUT TAMI TUBULAR CERAMIC MEMBRANE
The tubular ceramic membrane (imported) is made of high-purity materials; multiple geometric shapes meet different user needs. Tubular ceramic membranes can be applied to microfiltration, ultrafiltration and fine ultrafiltration.

Standard length specifications of the membrane

• Φ10 mm: 250 / 600 / 1201 mm
• Φ20 mm: 1178 mm
• Φ25 mm: 580 / 1178 mm
• Φ41 mm: 1020 mm

Membrane molecular weight
Fine ultrafiltration | Ultrafiltration | Microfiltration
1 kg/mol | 15 kg/mol | 0.14 µm
3 kg/mol | 50 kg/mol | 0.20 µm
5 kg/mol | 150 kg/mol | 0.30 µm
8 kg/mol | 300 kg/mol | 0.45 µm
— | — | 0.80 µm
— | — | 1.4 µm

Membrane application field
Applicable to separation and concentration tasks across industries where micro/ultrafiltration or fine ultrafiltration are required.

Membrane select
Membrane type and pore size should be selected according to the molecular weight/particle size of the material to be separated (ranges shown above).

Basic information of Ceramic Roll membrane filtration equipment

• Model: MCRS-05
• Process Capacity: 30-60 L/H
• Membrane Element: imported ceramic membrane, roll-type membrane (example: 1812 roll-type)
• Contact Material: AISI 304 stainless steel, food-grade hoses for circulation
• Material Circulation Tank: effective volume V = 30 L

System survey

• The Ceramic-Spiral membrane experiment device (MCRS-05) can be applied to microfiltration, ultrafiltration and fine ultrafiltration; membrane selection is based on material molecular size, intercept precision range approx. 1.4 µm to 1 KD
• Advantages: simple and flexible operation, easy cleaning

Power Unit

• Imported GRUNDFOS pump
• Frequency conversion control (variable frequency drive)
• High-pressure protection device

Membrane Shell

• pH range: 0–14
• Working temperature: < 95 °C
• Maximum working pressure: < 10 bar
• Connection type: ANSI high-pressure clamp quick-disconnection

Ceramic Membrane Element

• Imported ceramic membranes (example origin: France)
• Membrane types e.g. φ25 mm with lengths 580 / 1178 mm
• Applicable separation ranges: microfiltration, ultrafiltration, fine ultrafiltration

Electrical Control Cabinet

• On-line monitoring: temperature, pressure, and liquid velocity
• Pump frequency conversion controller with real-time display of speed and frequency
• Temperature and pressure preset alarms

Material - Standard

• Contact parts: AISI 304 stainless steel; circulation tank in food-grade hose material
• Non-contact parts: AISI 304 stainless steel and carbon steel with spray paint
• Pipeline: sanitary seamless stainless steel tubing
• Valves: food-grade sanitary ball valves and diaphragm valves

Technical specifications

• Model: MCRS-05
• Process Capacity: 30-60 L/H
• Working Pressure Range: 0–16.8 bar (operational range shown)
• Membrane Type: imported ceramic roll membrane
• Membrane Element Loading: 1 piece ceramic membrane element; 2 pieces roll-type membrane elements (configurable)
• Single Membrane Area: 0.25 m²
• Membrane Element Length: 1178 mm
• Burst Pressure: > 95 bars
• Maximum Working Pressure: 10 bars
• Intercept Precision: approx. 1.4 µm to 1 KD (depending on membrane)
• Valve / Flow Meter: sanitary ball valve, rotor flow meter
• Pipeline: AISI 304, sanitary polishing inside and outside; heat exchanger with stainless steel pipe
• Material Circulation Tank: AISI 304, effective volume V = 30 L
• Overall Size (approx.): 955 × 705 × 1705 mm