Blister packing machine DPP-180Pro

automaticfor capsulesfor the pharmaceutical industry

Overview
Alu‑PVC blister packaging machine for production of tamper‑resistant blister packs in pharmaceuticals, nutraceuticals and consumer goods. The machine thermoforms PVC/PS/PET films or supports Alu‑PVC and Alu‑Alu formats, fills cavities with tablets, capsules or components (e‑cigarette parts), then heat‑seals with foil backing for moisture and contamination protection.

Specification

• Production rate: up to 4,800 blisters/h
• Applicable products: tablets, capsules, e‑cigarette components
• Compatible materials: PVC, PS, PET; supports Alu‑PVC and Alu‑Alu
• Lead time: 15 days (standard)

Process

• Film feeding (PVC/PS/PET)
• Thermoforming / cavity shaping
• Filling (single or multi‑lane)
• Heat sealing with foil backing
• Batch/lot printing
• Servo‑driven indexing and positioning
• Punching / cutting
• Output sorting and collection

Main Features

• Centralized core‑shaft mounting for forming, sealing, embossing and punching stations with handwheel scale adjustment for synchronization and repeatability <0.01 mm
• Drawer‑style mold slots enabling tool‑free full mold change in approx. 10 minutes to reduce downtime
• Ergonomic, open platform design with wide access for cleaning and maintenance, no dead corners
• All‑servo drive system for high indexing accuracy, one‑touch origin reset and minimal manual adjustment
• Supports both Alu‑PVC and Alu‑Alu blister formats and standard plate sizes

Quality control and anti‑crushing measures
Causes of blister deformation and crushing include misalignment, improper vacuum, uneven forming temperature and timing errors. Mitigation features: unified‑axis tooling, laser‑guided calibration, servo‑regulated vacuum control, dual‑stage heating for uniform forming, auto‑gauge sensors to reject out‑of‑spec film, moisture‑resistant PVC grades and cavity support pins during punching. Closed‑loop servos ensure station synchronization to minimize defects.

Key technical data

• Production capacity: 4,800 blisters/h
• Max. forming area (L×W×H): 170 × 120 × 15 mm; max depth up to 26 mm (custom options)
• Standard plate: 80 × 57 mm
• Power: 380V / 220V, 50Hz (customizable)
• Noise level: <65 dBA
• Material temperature guidelines: PVC 130–150°C; PET/ALU 160–180°C; PE 110–130°C

Technical specifications

• Output: 4,800 blisters per hour
• Applicable products: tablets, capsules, e‑cigarette components
• Compatible materials: PVC, PS, PET; supports Alu‑PVC and Alu‑Alu
• Standard plate size: 80 × 57 mm
• Max forming size: up to 170 × 120 mm; max depth up to 26 mm (custom)
• Power options: 380V or 220V, 50Hz (customizable)
• Noise level: <65 dBA
• Design features: drawer‑style mold slots, centralized core‑shaft tooling, all‑servo drive, batch number printing, cutting and output stations
• Typical process flow: film feeding → thermoforming → filling → heat sealing → batch printing → punching → output sorting