Automatic packing machine RD-BCP-350

PLC-controlledservo-drivenrobotic

Overview
The RD-BCP-350 blister card packing machine produces blister-on-card retail packages by thermoforming PVC/PET film into cavities, loading products, and heat-sealing pre-printed cards to the blister flange to create tamper-evident, hangable retail units.

Application / Typical use
Designed for consumer items such as batteries, toothbrushes, razors, scissors, small hardware and similar products that require visibility, protection and hanging-display capability.

Process summary

• Thermoforming: PVC/PET film is heated and formed into blister cavities.
• Die-cutting / pick-up: Individual blister trays are separated and picked for loading.
• Product loading: Components placed into cavities by vibratory feeders or robotic arms (vision-guided for irregular items).
• Card feeding: Pre-printed cards with heat-seal adhesive are fed and aligned over filled blisters.
• Heat sealing: Controlled heat and pressure bond the card flange to the blister creating a tamper-evident seal.
• Hanging hole punching: Optional Euro-slot or round hole punching for retail display.
• Finished output: Die-cut cards are stacked or conveyed to secondary packaging.

Specification (summary)
Production capacity 1,400–3,600 pcs/h; suitable for small consumer products; provides hanging display and tamper-evident sealing.

Operational details — Seven core stations

• Blister Thermoforming Station: servo-driven feed, dual heaters, forming depths up to 40 mm (50 mm special).
• Blister Die-Cutting and Pick-Up Station: upper/lower cutting molds separate trays; scrap collection; vacuum or robotic transfer.
• Robotic Product Loading Station: vibratory bowl feeders for small parts; robots with vision for irregular/soft items.
• Automatic Card Feeding Station: magazine-style feeding with vacuum separation and precise positioning.
• Heat Sealing Station: pulse heating or HF welding with PID temperature control.
• Hanging Hole Punching Station: mechanical or laser punching synchronized to line speed.
• Finished Product Output: automatic stacking, robotic pick-and-place or conveyor transfer; PLC coordination.

Specification table
Cutting frequency — 12–15 times/min
Production capacity — 1,400–3,600 pcs/h
Adjustable travel range — 30–220 mm
Max. forming area — 340 × 180 mm
Max. forming depth — 40 mm (special 50 mm)
Total power — 380V 50Hz (480V 50Hz) 9 kW

Heat sealing parameters
Temperature — 0–200°C
Heating time — 0–10 s
Pressure — 5–8 kg/cm²

Main Features

• Heated molds for uniform blister shape and thickness.
• Adjustable temperature, pressure and time for different card coatings and films.
• Modular mold design for quick changeovers.
• PLC-based synchronization across stations.
• Integration options for robotic handling, vision inspection and MES connectivity.

RD-BCP-350 Advantages (model-specific)

• PID-controlled heat sealing for reliable seals without product damage.
• Modular molds enable efficient production changeovers.
• Adaptable to a wide range of product types and sizes with appropriate feeders or robots.

Main Parts

• Forming station
• Die-cutting / pick-up unit
• Precision feeder
• Robotic loading / pick-and-place system
• Card pick-up and placement station
• Heat sealing station
• Hanging hole punching unit
• Finished product output / stacking

Notes
This machine is designed to produce retail-ready blister-card packages for consumer electronics, batteries, tools, medical supplies and daily-use items.

caractéristiques / spécifications techniques

• Model: RD-BCP-350
• Production capacity: 1,400–3,600 pcs/h
• Cutting frequency: 12–15 times/min
• Adjustable travel range: 30–220 mm
• Max. forming area: 340 × 180 mm
• Max. forming depth: 40 mm (special 50 mm)
• Heat sealing temperature range: 0–200°C
• Heat sealing time: 0–10 s
• Sealing pressure: 5–8 kg/cm²
• Total power: 380V 50Hz (480V 50Hz) — 9 kW