Blister packing machine DPP-270S

automaticPLC-controlledservo-driven

Product overview
The DPP-270S ketchup blister packing machine automates thermoforming, filling and heat-sealing of PVC/PET blister packs for liquid and semi-solid food products. Film is unwound, heated and formed by positive-pressure thermoforming (optional secondary molding up to 30 mm). A selectable precision filling system (plunger/piston, ceramic or peristaltic pump) doses viscous products such as ketchup, sauces or honey. An aluminum foil cover is heat-sealed to provide hermetic packs. The integrated PLC manages forming, dosing, sealing and cutting to ensure stable high-speed operation and food-grade hygiene compliance.

Specification

• Production capacity: 11,200 blisters/hour
• Max forming area and depth: 255 × 125 × 15 mm (max depth 30 mm)
• Power supply: 380V / 220V / 50Hz (customized)
• Total power: 7.0 kW
• Noise level: <72 dBA

Main features

• Forming: PVC/PET heat-forming with positive pressure and optional secondary molding (up to 30 mm).
• Filling: Precision filling with selectable pumps (plunger/piston, ceramic, peristaltic) for accurate dosing of viscous liquids.
• Sealing: Aluminum foil cover feed and heat-seal for hermetic blister packs; sealing interface designed to reduce contamination risk.
• Cutting: punching/cutting station for individual blister packs (DC 53 cutting).
• Control: Integrated PLC for synchronized control and stable production speeds (up to 50 cycles/minute).
• Hygiene: Food-grade design with cGMP compliance and CIP-compatible components where applicable.
• Applications: Suitable for ketchup, sauce, honey, butter and perfume (liquid/semi-solid).

DPP-270S advantages

• Secondary molding option: customizable secondary molding up to 30 mm to increase pack volume.
• Triple-layer heating tank: middle layer heated by circulating water to avoid direct heating of film and preserve material properties.
• Customizable feeder: choice of ceramic, plunger or peristaltic pumps depending on product viscosity and required dosing accuracy.
• High filling accuracy: manufacturer specification > ±99.9% with appropriate pump configuration.

Main parts

• PVC feed
• Secondary molding unit
• Cold water plate
• Plunger/piston pump
• Ceramic pump
• Aluminum alloy guide rail
• Peristaltic pump
• Heat sealing unit
• Servo traction
• DC 53 cutting unit
• Forming mold

Technical specifications

• Model: DPP-270S
• Production capacity: 11,200 blisters/hour
• Operating speed: up to 50 cycles/minute (PLC-controlled)
• Max forming area: 255 × 125 × 15 mm (max depth 30 mm)
• Power supply options: 380V / 220V / 50Hz (customized)
• Total installed power: 7.0 kW
• Noise level: <72 dBA
• Materials handled: ketchup, sauce, honey, butter, perfume (liquid/semi-solid)
• Forming material: PVC or PET film (heat-form)
• Forming method: positive pressure thermoforming, optional secondary molding
• Filling systems: plunger/piston pumps, ceramic pumps, peristaltic pumps (selectable)
• Filling accuracy: manufacturer states > ±99.9% with appropriate pump configuration
• Sealing: aluminum foil heat sealing for hermetic blister packs
• Cutting: punching/cutting station for individual blister packs (DC 53)
• Design considerations: cGMP-compliant hygiene, CIP-compatible components, quick mold change capability