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Automatic overlocking machine for high volume sample output. Specially designed for home textiles, kitchen towels and upholstery samples, for perfectly sewn angles. Easily programmable for 1 to 4 sides and virtually all overlocking purposes. Automatic turn and feed process.
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Doubling machines in two and four - folding machines - measuring with cloth outlet on small package and on pallets.
Main operations:
-These machines are useful for folding the cloth open width, doubling in two or in four infinitely variable speed from 0 to 100 m/min. according to the model and type of cloth.
-Cloth inlet from: big rolls, small rolls and from folds.
-Cloth outlet on perfectly alignment folds with precise measuring.
-The taking off of the folded pack or of the pallet can be manual or automatic one.
-In this case special conveyors are inserted and synchronized with the folding machine.
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Features:
- Highly versatile design since it can handle all types of fabrics.
- Fabric can be inlet into the machine either in a plaited form or in roll form.
- The double folding arrangement using triangular frame is mounted on two fabricated sidewalls and designed to for very accurate and crease-free doubling of the fabric.
- This arrangement includes two folding rollers underneath the triangular frame, which guide the fabric to the rolling / lapping arrangement.
- The fabric flows over a laminated wooden table of 1 meter, which can be used for stamping, cutting etc. of the fabric before rolling or lapping.
- When lapping on lightweight cardboard's, two MS flats are provided which gives strength to the cardboard while lapping. This has been designed in such a way so as to ensure quick release of lapped fabric when unloading.
- When Lapping on heavy duty card boards, the machines can be equipped with a automatic unloading device which is operated pneumatically to unload the lapped fabric by press of a button, thus saving a lot of loading / unloading time.
- Sensors for automatic stoppage of fabric at inlet so as to save time on re-treading the machine.
Technical specifications
- Folding capacity is 50 meters per minute.
- Power requirements vary from 0.75 H.P. to 5 H.P. depending upon the modules you select.
- We engineer machines suitable for 1524 mm to 4064 mm fabric width sizes.
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The EASTMAN conveyor cutting system automatically feeds and spreads material onto the conveyor and its internal blower system ensures material hold-down and cutting accuracy. Eastman's gantry and tool head design utilizes a precision servo-controlled belt tracking system, with a rack and pinion drive, which can cut a wide variety of materials and thicknesses, with unprecedented speed and accuracy.
Cutting & Plotting Speed: 60 inches per second (152.4cm/s)
Conveyor Belt Speed: 11 inches per second (28cm/s) standard
Acceleration: 1.3G (500 inches/second²)
Active Cutting Widths (meters): 2.0m, 2.4m, 2.7m, 3.2m, 4.0m. + custom.
Overall Table Lengths (meters): 4.9m, 6.1m, 7.3m. + custom
www.eastmancuts.com
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Electric Hand Shear
Cuts all kinds of textiles with clean, smooth cut.
Technical Data
- Cutting height 10 mm (3/8")
- Power consumption 55 W
- Knife diameter 50 mm (2")
- Grip diameter 51 mm (2")
- Total length/height 230 mm (9")
- Weight ~ 790 g (1.7 lb.)
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A lot of electrical , pneumatic, or battery powered models .
* Diameter of blades till 50mm to 120mm
* Light models to cut only one sheet or heavier one to cut a layer
* Also 3 phases 400v models (to set up into an automatic bigger machine)
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Allows mending, examination or inspection. All types of material successfully processed. Choice of input-roll, pile, 'A' frame, bale. Sloping or flat table with or without illumination.
Precision measurement by 'Birch' AutoMeasure. Guided roll up or plait. Optional cross cut. Doff out, with or without taping. Fault recording. Made to your specification.
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Checking - rolling - measuring machines with automatic or half automatic packing.
Main operations:
-Checking, rolling, measuring any type of cloth.
-Cloth inlet from small/big rolls and from folds.
-Cloth outlet on small/big rolls and on soft folds.
-Infinitely variable speed from 0 to 160 m/min. according to the type and the cloth to be rolled.
-Selvedge alignment of proportional photo-electric type.
-Innovative synchronisation systems of the driven cylinders allow rolling operation with constant tension of any type of cloth, needed compactness besides precise measuring.
-These machines are manufactured till max. working width of 4500 mm.
-You can add, on request, informatic control systems, fault detection, labelling, sewing unit, cutting machines, automatic elimination of second choice cloth without manual intervention of the operator, packing, etc.
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Features:
- Inspection table is laminated with adequate number of tubes provided underneath and overhead the glass with variable lighting arrangement.
- Push button controls are given on the drive box on the right hand side.
- Cloth can run in FORWARD as well as in REVERSE direction instantaneously.
- Fabric runs face in/face out
- Special jogging or inching device is provided to stop the machine at the right location of the defect.
- Soft start and instantaneous stoppage of fabric.
- Automatic stop arrangement to stop the machine at the end of the fabric piece.
- Robust and attractive design.
- Bow bar has been provided in the batching device to open out the creases in the fabric.
- Perfectly aligned straight edges in tunes of +/- 1 to 2mm in our model with automatic edge guiding system. The device comes with an electronically operated motorized screw type arrangement, thus doing away with requirements such as compressed air etc.
- Perfect tension during the flow of the fabric is provided using guide roll assembly, thus no hassles of nip rolls.
- Meter Counter is installed in front on platform top for easy reading.
- Specially designed Thyristor based DC drive with MCB's for auto tripping of the machine.
- World renown AC drives with companies such as DELTA, ALLEN BRADLY, SEIMENS, TELEMECHANIQUE, etc. can be provided on our machines
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INSPECTION MACHINE
FOR FABRICS WITH PLATFORM
Mod. ISP 220
The inspection, winding and plaiting machine with platform Mod. ISP 180 PLAIT / ROLLS,
Allows a check of the fabric quality.
Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
With the addition of a platform to allow the operator a qualitative control more near at the fabric. The winding or PLAITING process happens behind the operator.
The machine can be inserted in an automatic layout of more inspection machine with an automatic packing
Technical characteristics:
• Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
• Inclined inspection table with rear light
• Up light
• Platform
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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Rewinding, inspection and cutting machine for rolls of all kinds of fabrics (decorating textiles, fabrics for clothing industry, knitted fabrics).
Used by wholesalers for rewinding decorating textiles, upholstery, clothing and other technical fabrics.
* Maximum roll diameter 40 cm (other dimensions on request)
* Flexible and modular concept.
* One person operation
* Tilted 45° Inspection table with back lighting
* Accurate length measurement system
* Winding up station with adjustable speed control
* Power supply 230V, 50/60Hz, 1 kW
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Features
- Inspection table is laminated with adequate number of tubes provided underneath and overhead the glass with variable lighting arrangement.
- Push button controls are given on the drive box on the right hand side.
- Cloth can run in FORWARD as well as in REVERSE direction instantaneously.
- Fabric runs face in/face out
- Special jogging or inching device is provided to stop the machine at the right location of the defect.
- Extremely sensitive soft start and instantaneous stoppage of fabric.
- Automatic stop arrangement to stop the machine at the end of the fabric piece.
- Robust and attractive design.
- Bow bar has been provided in the batching device to open out the creases in the fabric.
- Perfectly aligned straight edges in tunes of +/- 1 to 2mm in our model with automatic edge guiding system. The device comes with an electronically operated motorized screw type arrangement, thus doing away with requirements such as compressed air etc.
- Meter Counter is installed in front on platform top for easy reading.
- Specially designed Thyristor based DC drive with MCB's for auto tripping of the machine.
- World renown AC drives with companies such as DELTA, ALLEN BRADLY, SEIMENS, TELEMECHANIQUE, etc. can be provided on our machines.
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Low-cost rewinding and cutting machine for rolls of fabrics.
Used by wholesalers.
# Fabric width up to 1800mm
# Maximum roll diameter 300mm
# One person operation
# Optiona accurate length measurement system with digital readout
# Varispeed rewinding system
# Machine dimensions 2100x 1000x 950
# Power supply 230V, 50/60Hz, 0.3kW
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- MS Side frames pointed with hardwearing stipple finish stowing enamel . This makes the finish permanent..
- A cradle with tow M.S. side brackets and 6 rollers running on ball bearing to place the fabric roll. This arrangement allows tensionless unwinding of the fabric.
- Inspection table is laminated black/white, which enhances the defect identification procedure by making defects more easily visible to the operator.
- The angle of the table is changeable in order to allow the operator to select the right viewing angle. Also, mending of the fabric is easily possible due to this arrangement.
- Two overhead and two underneath tube lights are provided to optimize the lighting.
- Positive driven batch winding mounted on M.S. fabricated frames having two rubber strip coated rollers and batching roll guides. The fabric is wound on the batch roll by surface contact.
- A scroll rolls right after the inspection table opens the fabric roll.
- A bow bar is also provided to open the fabric right before the winding, which gives perfectly wound tight rolls.
- This winding arrangements winds rolls by 25% tighter than the traditional winding mechanisms.
- Measuring Counter is provided in front on the inspection table for easy viewing
- FORWARD/REVERSE/STOP push button controls mounted on inspection table on both sides.
- A special jogging (Inching) device is also provided.
- Soft start and instantaneous stoppage of fabric.
- MCB's to automatically stop the machine at the time overloading.
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Checking - rolling - measuring machines with automatic or half automatic packing.
Main operations:
-Checking, rolling, measuring any type of cloth.
-Cloth inlet from small/big rolls and from folds.
-Cloth outlet on small/big rolls and on soft folds.
-Infinitely variable speed from 0 to 160 m/min. according to the type and the cloth to be rolled.
-Selvedge alignment of proportional photo-electric type.
-Innovative synchronisation systems of the driven cylinders allow rolling operation with constant tension of any type of cloth, needed compactness besides precise measuring.
-These machines are manufactured till max. working width of 4500 mm.
-You can add, on request, informatic control systems, fault detection, labelling, sewing unit, cutting machines, automatic elimination of second choice cloth without manual intervention of the operator, packing, etc.
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Plaiting machine for fabrics with open-rope Mod. TTF
Tubolar plaiting cutter TTF
TTF, Suitable for cutting coarse knitted fabric in tubular form coming from round looms or after the spinning stage. It consists of a cutting device (adjustable as a function of the width of the tube) with manual system for the search of discard of needle, triangle output side in stainless steel and group folding to adjustable horizontal run in exit . Construction structure in painted iron or stainless steel.
Elevated silences by the belt transmission also to the maximum speeds
The characteristic exit of the fabric, by a stainless steel cylinder allows a greater filling up of the container. Accordingly a reduction of the dead times.
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PLAITING MACHINE Mod. SF
Plaiting rolls machine whit suto-drawing
SFL, for the preparation of the fabric to the dyeing.
It is ideal for the folding of fabrics as wear and cotton.
· Structure to closet with integral protection of the
organs mechanical and electronic
· Elevated silences by the belt transmission also to
the maximum speeds
· Cradles of unwinding ø rolls up to ø 800 mm
· Carpet to 14 cylinders covered
· Photocell system for auto-drawing of the fabric
· High speed of job up to 100 Mt/min
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PLAITING MACHINE Mod. SFL 240 07'
Plaiting rolls machine whit suto-drawing
SFL, for the preparation of the fabric to the dyeing.
It is ideal for the folding of fabrics as wear and cotton.
· Structure to closet with integral protection of the
organs mechanical and electronic
· Elevated silences by the belt transmission also to
the maximum speeds
· Cradles of unwinding ø rolls up to ø 800 mm
· Carpet to 14 cylinders covered
· Photocell system for auto-drawing of the fabric
· High speed of job up to 100 Mt/min
· The characteristic exit of the fabric, by a stainless
steel cylinder allows a greater filling up of the
container. Accordingly a reduction of the dead times.
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UNROLLER CRADLE 528 BT
Unroller cradle to set on the table top.
Can be placed everywhere on the table top
Accept every width because open on each side
Win time without bar and cone
Standard width 1m800; possible width till 3m50
optional frame with wheels.
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High pile plaiting HPP 37
Precision plaiting onto pallets. Perfect plaiting of all fabrics. High pile is standard up to 2.1 metres high. Automatic marking of pre-set lengths. High productivity 4 times faster. Low pile machines are also made if you prefer. The finished format of blocks of material on pallets is economical and ideal for containerisation.
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INSPECTION MACHINE
FRONT-REAR FOR TUBOLAR FABRICS
Mod. ISD 220
The inspection, winding machine, ISN NO STOP,
allows a check the quality of the front and the rear side of the fabric.
Thanks to the linear geometry and to a new system of drew-in of the fabric, the machine is able to check both the fabrics tubular that the fabrics in open, the new system of wrapping allows besides to wind the roll in hourly sense or ant-clockwise.
The machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC managed to inverter, and to the sensitive system of synchronization and the motorization of all the cylinders of transport fabric, the operator can modify in time real tension plotted and compactness roll.
Technical characteristics:
• Inlet fabric from Roll of plait
• Special draw-in of the fabric
• Double inclined inspection table with rear light
• Up light
• Auto-centring winding unit
• Winding of the roll in clockwise sense or ant-clockwise sense
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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- MS Side frames pointed with hardwearing stipple finish stowing enamel . This makes the finish permanent..
- -A cradle with tow M.S. side brackets and 6 rollers running on ball bearing to place the fabric roll. This arrangement allows tensionless unwinding of the fabric.
- Inspection table is laminated black/white, which enhances the defect identification procedure by making defects more easily visible to the operator.
- The angle of the table is changeable in order to allow the operator to select the right viewing angle. Also, mending of the fabric is easily possible due to this arrangement.
- Two overhead and two underneath tube lights are provided to optimize the lighting.
- Positive driven batch winding mounted on M.S. fabricated frames having two rubber strip coated rollers and batching roll guides. The fabric is wound on the batch roll by surface contact.
- A scroll rolls right after the inspection table opens the fabric roll.
- A bow bar is also provided to open the fabric right before the winding, which gives perfectly wound tight rolls.
- This winding arrangements winds rolls by 25% tighter than the traditional winding mechanisms.
- Measuring Counter is provided in front on the inspection table for easy viewing
- FORWARD/REVERSE/STOP push button controls mounted on inspection table on both sides.
- A special jogging (Inching) device is also provided.
- Soft start and instantaneous stoppage of fabric.
- MCB's to automatically stop the machine at the time overloading.
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Semi automatic advance of the layer
* Cut is automated
* Equipped with a press guide on each side of the blade
* Advance of the layer is preset and repetitive
* Useful width 530, 810 or 1050mm
* Useful height 60 or 90mm
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Get accurately cut parts every time.
- Adjust pressure on the cutting tools to cut a wide variety of materials with precision
- The cutting head is designed to accommodate three tools simultaneously to minimize tool changes.
- Choose from multiple types of straight knives, wheel knives, notching tools and punches. Includes a pen to mark paper patterns.
- A laser pointer helps to establish the origin of the cut job.
Easy to use.
- Migration from manual cutting is easy.
- Windows"-based software employs a graphical user interface to simplify operator training and daily use. includes Wizards to automate repetitive processes and speed preparation of the cutting job.
- Easily stores cutting setup files for quick retrieval to accelerate future cut jobs.
- Network-compatible for easy transfer of data from existing standard CAD systems.
Realize a fast return on your investment.
- Automatic end cutting eliminates material waste by cutting precisely at the end of each marker.
- Single-ply cutting enables you to cut as orders arrive. Reduce work in process, lead times and work planning.
- The Toolpath module included in CutWorks software optimizes cut times by sequencing parts (and internal cuts) in the most efficient order for cutting.
Automatically removes common lines between parts to achieve zero buffer cutting.
- No paper underlay or plastic overlay required for most materials.
- The DCS 3600s small footprint reduces floor space requirements.
- A fast, powerful AC brushless servo drive minimizes maintenance expenses.
- Improve throughput because the cutting system sets the pace for the operator - not the other way around.
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Solution GRAPHCUT® MULTI S is a static table of cutting offering of the capacities of extremely broad cutting gace to its system of specific cutting. Indeed automat GRAPHCUT® MULTI is equipped with tools of cutting oscillating thus making it possible to cut out textiles as well as compressed foams, honeycomb ouencore of the composite material mattresses. Moreover this machine the possibility offers of cutting out thicknesses going from 0 to 50 mm thickness, i.e. it functions as well in mono-fold multiply some. Lesgrandes capacitésde this machine makes it possible to work in all the industrial fields tel quel' aeronautical, the naval one, the building, the insulation, the swimming pool, the research & development, etc This machine is able to cut out, mark or punch at speeds going up to 30 m/min with a precision of about 0.5 Misters.
A system of turbine, making it possible to create a depression on the table, ensures the immobilization of material during the cut to obtain the quality of necessary cut.
Caratéristiques techniques of GRAPHCUT® MULTI S:
Dimension: Modular in length and width compared to the customer need.
Support of cut: Carpet of plastic bits 35 mm length. Perforations at the base allow the passage of the vacuum to maintain material. The carpet brush makes it possible the knife to penetrate all the thickness of the mattress to obtain a perfect cut.
Pointing of the origin: A laser pointer is envisaged (standard configuration) making it possible to move the origin to allow resumptions of cut.
Carry tools: 2 tools out of standard: Oscillating blade, pen of marking.
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Manual shape cutting
The P is a lightweight manual ultrasonic device allowing easy shape cutting on any type of synthetic textiles and nonwovens. This handy cutter performs very clean cuts, eliminates frays and creates consistent and clean edges.
Manual straight cutting
The T is an easy-to-handle manual device performing straight cuts on any thermofusible fabric.
Automatic cutting plus punching or marking machine for ribbons and straps
Versatile and easy to use, our Multitoo is fitted with 2 working stations and performs in continuous dual operation on the same product (cutting, punching, marking, ...)
Ultrasonic workstation for intermittent cutting/sealing operations
Thanks to an easy and quick tooling changeover, our Mini Press performs high quality cutting, sealing or welding operations.
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Manual cutting table.
* Manual cutting tables to cut made to measure awnings, screens and roller blinds very accurate and square.
* The cutting tables are built to customer's demands and can be provided with lots of options such as back lighting, end stop system with digital read out, edge control, etc.
* There are three different cutting systems available; rotating knife, ultrasonic cutting for a sealed finish and crush cutting.
* The tables are built up to a maximum cutting width of 500 cm
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- The 'TORNADO' Auto Return
- Effortless, fast and accurate cutting & clamping of cloth
USED BY
- Garment makers
- Bedding and curtain manufacturers and so many other industries EVERY WHERE!
BENEFITS
- Saves cloth every time you make a cut!
- Increased efficiency - saves time !
- Fitted in minutes - No drilling or table alterations necessary !
Main Features
- Single touch Push button operation.
- 'Fishing rod' power feed to cutter - simple and effective.
- Lift handle (adjustable for operator comfort) . raises track evenly.
- Pair of adjustable table clamps on operators side only. Makes setting length of lay easier.
- Return-ended stabiliser allows fullest use of table width.
- Cutter has 'square' main blade and self-sharpening action. Machine complete with Grinder.
- Counter helps to keep a check on the number of lengths laid.
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INSPECTION MACHINE
FOR FABRICS DIRECTLY FROM THE RAMEUSE
Mod. ISN 220 NO STOP
The inspection, winding machine,
ISN NO STOP, allows a check of the fabric quality;this machine can be interfaced with the exit of Rameuse, or other machine kind calendar, without stop it. Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
Technical characteristics:
• Inlet fabric from J-BOX with synchronization
• Inclined inspection table with rear light
• Up light
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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Mikrosam specialises in designing and producing vertical impregnating machines with high performance that meets market need for the quality prepreg. Our newest Li3000 series impregnating plants is equipped with high-end technology that ensures the quality and constant characteristics of the product.
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Production machines for the textiles industry
