Aluminum busbar

copperzinc-plated steelhigh-current

Product Overview
Product: Copper busbar with insulated coating
Material: Copper (C11000 or equivalent; bimetallic copper-aluminium options available)
Surface: Orange insulated coating (PVC or similar) with zinc-plated steel ends
Tolerance: ±0.1 mm (typical)
Application: Power distribution in electrical panels, high-current connections and power systems; insulation provides protection for safe, stable operation.

Core Features

• High conductivity: Manufactured from premium copper for efficient power transmission and low resistance.
• Insulated coating: Orange insulation reduces risk of accidental short circuits and improves safety during handling and maintenance.
• Durable terminations: Zinc-plated steel ends improve corrosion resistance and mechanical robustness at connection points.
• Customizable: Available in tailored lengths, widths and thicknesses to meet specific installation requirements.

Why Choose Our Product?

• Reliable performance: Designed for high-current applications and demanding industrial environments.
• Safety: Insulated coating enhances personnel and equipment protection.
• Long service life: Corrosion-resistant terminations and quality copper alloy options.
• Flexible supply: Custom dimensions, tolerances and surface treatments on request.
• Standards: Can be produced to meet UL and RoHS requirements upon request.

Technical Specifications

• Material: Copper (C11000 or equivalent); copper-aluminium bimetal options available
• Surface coating: Orange insulated coating (PVC, thermoplastic or similar)
• Ends: Zinc-plated steel ends
• Dimensions: Customizable (length, width, thickness)
• Tolerance: ±0.1 mm (typical; tighter tolerances available upon request)
• Current rating: Depends on cross-section (designed for high-current use, up to several thousand A for large sections)
• Insulation thickness: Typically 1–2 mm (varies by coating material)
• Temperature rating: Up to ~90°C depending on insulation type
• Electrical conductivity: ~97%–100% depending on copper grade
• Certifications: UL, RoHS (available on request)

Applications

• Power distribution panels
• Electrical switchgear
• Motor control centers
• Transformers and reactors
• High-current connections in industrial systems
• Railway power systems and traction equipment

Packaging & Services

• Packaging: Standard PE packaging; other options on request
• Services: OEM/ODM, custom dimensions, surface finish options and certification support