Bagel bread production line

automatic1-way2-way

Overview
ABI LTD delivers state-of-the-art automated bagel production lines designed for industrial-scale performance, offering 1 to 7 lanes and producing 7,000 to 42,000 bagels per hour with consistent results. Integrated make-up and cooking solutions are built around a precision divider-former and an efficient boiler/cooker to reduce labor, improve product uniformity and ensure reliable long-term operation. Both submerged and waterfall boiler technologies are available; these can also be used as heated lye applicators to improve crust and shine.

Product quality
ABI has been the global reference in bagel production lines for over 30 years. Systems are capable of producing virtually every bagel variety, including gluten-free and seeded options. Lines support bagel weights from 40 g to 170 g, multiple mandrel sizes and hydration levels from 48% to 60%, enabling production from mini through jumbo bagels.

Industrial performance
Lines deliver high-capacity, flexible production: configurations produce up to 42,000 bagels per hour per make-up line, with the ability to synchronize multiple dividers for outputs up to 120,000 bagels per hour. Systems support up to four synchronized lines for fast changeovers. The toolless, quick-release forming system simplifies maintenance and reduces downtime.

Sustainability and ergonomics
Equipment is designed for long-term performance to reduce replacements and support sustainable production. Designed for operator comfort and ease of use, systems promote safer and more ergonomic working conditions and incorporate energy-efficient engineering and low-waste processes to lower environmental impact while maintaining productivity.

Technical specifications

• Commercial name: Bagel line
• Manufacturer / brand: ABI LTD
• Number of lanes: from 1 to 7
• Production capability: 7,000 to 42,000 bagels per hour (per make-up line)
• Production rate (reported): up to 6,000 bagels per lane (specified in product details)
• Maximum synchronized output: up to 120,000 bagels per hour using multiple synchronized dividers
• Supported bagel weight range: 40 g to 170 g
• Hydration levels supported: 48% to 60%
• Suitable for: gluten-free and seeded bagels
• Boiler/cooker technologies: submerged and waterfall (can be used as heated lye applicators)
• Forming system: toolless, quick-release forming for easy maintenance and fast changeovers
• Mandrel sizes: multiple mandrel sizes to accommodate mini through jumbo bagels
• Lines per make-up: configurations from 1 to 7 lanes; up to four synchronized lines supported
• Designed features: precision divider-former, integrated make-up and cooking solutions, operator comfort, energy-efficient engineering