Counting machine for the food and beverage industry RD-DSL-16Pro

for the pharmaceutical industryfor bottlesfor the pharmaceutical industry

Overview
CCD detection counting machine RD-DSL-16Pro integrates high-resolution imaging and controlled lighting to count and visually inspect moving units such as tablets, capsules, softgels or gummies on pharmaceutical and nutraceutical bottling lines. The system converts optical information into digital data for real-time counting and defect detection, flagging non-conforming items and signaling automatic rejection mechanisms to ensure downstream compliance.

How it works
Image acquisition uses an industrial-grade camera with selectable illumination (dome, backlight, coaxial or spectral) to deliver high-contrast images. Sensor output is digitized (ADC) and processed by an industrial PC (IPC) in real time. Core image processing steps include threshold segmentation, edge detection, morphological filtering and connected component analysis to identify individual objects. Extracted morphological and color features are compared to stored recipes; out-of-tolerance items trigger a reject signal coordinated with the PLC for synchronized ejection.

Specification

• Max output: up to 100 bottles/min
• Counting accuracy: 100% (visual counting and inspection)
• Applicable product size: 3–40 mm (capsule/tablet/gummy)

Technical table (key parameters)
Max. Output | 100 Bottles/min
Applicable | Suitable for 3–40 mm capsule/tablet/gummy
Voltage | 380/220V 50Hz (customizable)
Power | 2.4KW
Outline dim. | 1400×1650×1650mm

Main Features

• High-precision visual inspection with industrial-resolution camera for detecting defects, shape irregularities, color variation and mixed-material contamination.
• Adaptive algorithms including AI/deep learning or advanced image processing to accommodate different sizes, colors and gloss levels.
• Stable optical system and vibration-resistant mechanical design for reliable identification at line speeds.
• Real-time counting and inspection with automatic rejection of defective items or non-conforming bottles.
• Modular design and PLC control enabling synchronized rejection (air jets, servo pushers or robotic actuators) and encoder/conveyor speed integration.

Main Parts

• 3-stage vibration feeding channel
• Counting cameras (high-resolution CCD/industrial camera)
• Inspection cameras (color/defect detection)
• Pneumatic/electromechanical bottling and rejection modules
• PLC and industrial computer (IPC) for image processing and control
• Modular mechanical frame and precision optical imaging system

Core architecture (core stages)
Core Stage | Key Technologies | Functional Outcome
Image Acquisition | Industrial camera, precision optics, LED lighting, ADC | Converts optical reflection into high-resolution digital image
Counting & Processing | Image segmentation algorithms, morphology analysis | Identifies and counts objects accurately at high speed
Feature Inspection | Color space analysis, geometric comparison, AI deep learning | Detects breakage, deformation, contamination and mixed products
Rejection Execution | PLC control, servo motors, robotic actuators | Removes non-conforming items or bottles

Applications and benefits
Designed for pharmaceutical and nutraceutical bottling lines, the RD-DSL-16Pro delivers weight-independent counting, simultaneous quality inspection, traceability support and recipe-based quick changeover. Scalable AI models enable continuous improvement of defect detection while maintaining high throughput.

Technical specifications

• Model: RD-DSL-16Pro
• Maximum output: 100 bottles/min
• Counting accuracy: 100%
• Applicable product size: 3–40 mm (capsule/tablet/gummy)
• Voltage: 380V / 220V 50Hz (customizable)
• Power consumption: 2.4 kW
• Outline dimensions: 1400 × 1650 × 1650 mm
• Main components: vibration feeding channel, counting cameras, inspection cameras, pneumatic/servo rejection, PLC, IPC
• Key functions: high-resolution image acquisition, feature extraction (area, perimeter, circularity, color), AI/algorithm-based defect detection, encoder-synchronized rejection