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FULL AUTOMATIC PANEL BENDER
Restricted to the Japanese market until 2000, the TBZ panel bending machines are now available in the European market. Once again AMADA proves its capability in bending expertise with: automatic tool changer, crowning…e.t.c Furthermore all axes are controlled by servomotors guarantying accuracy and reliability. The programming of TBZ by the windows based AMNC NC is a new approach between men and machine technology.
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As long as 20 years ago, the 3-point bending technology represented a revolution, today the ultimate pressure reference bending technology sets new standards.
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• Electric and hydraulic servo system can control synchronization of two cylinders
• Combined with optical curtain of international standard, fully closed loop control is formed with high-synchronization control, bending and repetitive positioning accuracy
• CNC cylinder deflection auto compensation system helps to prevent deformed sliding block from affecting workpiece quality, ensure its good linearity and bending angle
• Compensation is adjusted automatically by CNC system, both convenient and accurate
• Full-functional back gauge system can be controlled be multi-axises optional.
• Machine body is in overall welded, overall processed structure with internal stress eliminated by vibration aging technology which has ensured precision of entire machine
PLEASE WRITE ALL ENQUIRIES ONLY IN ENGLISH!
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ROBUST AND RELIABLE FOLDING PRESS MP2003
FOLDING PRESS
The folding press adjustments are made using a scale marked in millimetres, in order to achieve accurate and reliable results. The punch's upper rest position uses the same system.
CHARACTERISTICS
- Motorised rear-mounted buffer with mechanical reader.
- Punch working speed of 9.8 mm/s.
- Punch return speed of 24 mm/s.
- Maximum punching distance of 120 mm.
- Inner folding length of 2,030 mm.
- Total folding length of 2,270 mm.
- Rear-mounted buffer distance of 500 mm.
- Neck of 230 mm.
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The GIGAbend folding system brings two features together: power and speed. The machines offer a capacity of 3200 x 6 mm or 4060 x 5 mm. The machine comes standard with a 1550 mm CNC backgauge. For larger blanks a J- or U-shape back-gauge can be added with a gauging depth of up to 4050 mm.
This is the first time that a folding system combines the characteristics of high clamping pressures and speed. The additional clamping pressure holds the blanks safely and securely during folding. 120 metric tons of clamping pressure insure that the GIGAbend delivers more than adequate power to close hems. In addition there are no compromises in terms of speed. With 60 mm/s the upper clamping beam closes and opens quickly and dynamically.
The bending quality comes to perfection with the dynamic crowning system. Sensors measure the real beam deflection and automatically compensate for any unevenness. This system will create perfect parts on thick and thin materials, no matter where the part is being bent along the folding length.
The machine is complete with Touch&More control. Never before has programming been so amazingly easy. The operator can use his finger as a pencil. He simply draws the part with his finger and the control automatically creates and simulates the folding sequence.
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The FLEXIbend comes in two models 3200 mm x 3 mm or 4060 x 2.5 mm. With a folding beam of 90 degrees per second it will give you a quick return of the investment. The CNC backgauge automatically positions the part within 1550 mm to the bending line. For rear operation the backgauge can be extended to 3050 or 4050 mm.
A Click-In-tool system comes with goatsfoot tools that are up to 155 mm deep. All tools are clamped automatically to the upper clamping beam. Also the folding beam tools come in segments for highest levels of design flexibility. Together with the automatic folding beam tool clamping and the integrated crowning system it allows the creation of perfect parts with extremely accurate radii. The segmented lower beam tools allow flanges directing into the machine bed. The folding beam and lower beam automatically reposition themselves within seconds for material thickness changes.
You will be fascinated about the easy to use Touch&More CNC. The operator just draws the part with his finger and the Touch&More CNC instantly creates the program. The 15" screen shows how the part is going to be created including the tool and ma-chine geometry.
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The servo-hydraulic folding machines RAS 74.20 - 40 offer a working length of 2040 to 4060 mm and runs sheet thicknesses up to 5 mm. The integrated backgauging and sheet support system, which employs multiple pop-up stops, positions the part accurately to +/- 0,1 mm in less than 2 seconds to any dimension between 10 and 1550 mm. The pop-up fingers can disappear for parts rotation. Ball casters simplify material handling with heavy panels. When parts are large, optional backgauge extensions make it easy to handle the part.
A automatic tool clamping system allows a tool change in seconds. The precision tools are heat-treated, plasma-nitrided and ground. They come in easy to handle pieces and are available in heights as deep as 250 mm. The CNC lower beam and folding beam adjustment automatically prepares the machine for varying material thicknesses and bend radii.
You will be fascinated about the easy to use Touch&More CNC. It controls all 6 axes. The operator just draws the part with his finger and the Touch&More CNC instantly creates the program. The software comes with a tool library, a tool setup instruction and tells the operator line by line how to handle the part.
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The TURBObend plus metal folding system is available in working lengths of 3200 mm and 2540 mm with a capacity of up to 2 mm mild steel material thickness. An extremely clever tooling system offers box production capabilities for up to 110 mm deep boxes. These tools come in two different shapes: the front-free tool for long return flanges and rear-free tools for narrow parts. In addition, the folding beam tools can be also segmented.
With the revolutionary RAS programming the operator can use his finger as a pencil. He simply paints a flange and sizes it to the right dimension and angle. He can see the shape of the finished part on the screen. The CADalyzer automatically creates the program using the part drawing. A bend sequence simulation shows if the part can be produced. The CADalyzer shows the program, the finished part and the actual bend sequence all at a time.
For material thickness changes the folding beam automatically adjusts itself in less than 5 seconds. The CNC backgauge positions the part to any dimension within the standard backstop depth of 1550 mm. The backstop can be extended to 3050 mm for really large parts. The operator can also work from the rear. This allows him to handle even large and heavy parts just by himself.
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Bending Machine
TECNOBEND
Features
- Innovative self compensating table with "Pascal Plus" system - patented
- 13 different models for each request, from the 50 ton-2 Mt to 250 ton-6 Mt
- Lateral slideguides of the upper beam made of hardened and grindeed steel
- Safety laser barries
- back gauges from 2 to 5 axes programmable
- Functions of the machine managed by numeric control with 3D graphics
- Possibility to use Wila hydraulic blocking
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Series WC67K 2-SETS of Tandem Hydraulic Press Brake
Performance%uFF1A
Use Two ou more than two WC67K series machines;
Providing duplek linked or multiplex synchronous device;
The linked braked can product unususlly long workpieces especially suitable for city building , expressway lamp poles, automobile beams and so on;
The linked brake can be used alone ,in order to raise production efficiency;
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Ursviken Optiflex Press Brakes are ready for the latest technology that increases accuracy and manufacturing speed
OptiFlex comes with a line of features that makes it possible to customize the machine for any manufacturing need. OptiFlex comes standard with our Angle and Springback Control device that ensures that every bend is kept within a tolerance of +/- 0.3 degrees. No other press brake can deliver this precision on a continuous basis. The angle measurer and the CNC controlled dies allow for a more versatile and faster production when it comes to more demanding projects and shorter runs. To learn more about all the features that OptiFlex can be equipped with, look in Technology & Features.
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The HFT Press Brakes combine quality bending with ease of use. The range benefits from AMADA's vast experience in the Press Brake market and the technology of the deflection beam. The CD2000 NC control offers total control throughout the bending process.
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CAPACITY RANGE
Bending tonnage : from 350 to 3000 kN
Bending length : from 1250 mm to 4100 mm
Special size press brakes in capacities other than the standard are
available in our production.
MAIN FEATURES
- Downstroke bending beam on two cylinders fully supported in low-friction slideways.
- Rigidly welded, monoblock steel frame for minimum deflection under load.
- Patented hydro-mechanical system which consists of the following elements to warrant parallelism of the beam and a high repeat accuracy :
- a solid torsion bar linkage at the back of the machine.
- precision mechanical-stops built into each cylinder and integrated with one each other through a mechanical linkage and an electrical position controller.
- Special-design hydraulic manifold block
- High stroke and daylight values to accommodate tooling variety.
- Pressure switch and gauge to regulate bending tonnage easily, and to prevent overbending.
- Two-speed bending cycle giving fast approach, slow-bending and fast return.
- All-European hydraulics and electrical components.
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X Brake
TRUE FINN-POWER MACHINE VALUES
X-Brake presents FINN-POWER's entry level bending technology. Even though the machine is the most economic one in our wide product range it features all the fundamental basic values every FINN-POWER machine is famous of - Productivity. Innovation. Reliability.
X-Brake is a servo hydraulic synchronized CNC press brake controlled by Delem 65W. Ease of use and precision are key words to describe working with x-Brake.
X-Brake has been designed for demanding production work. The frame is a rigid welded construction with an additional frame for position measuring. Stress relief has been performed by vibration method. FEM calculated deflection of the upper beam is compensated by a reliable hydraulic crowning system.
High precision servo hydraulic controlled ram movement and robust back gauge solutions guarantee work piece quality day after day, year after year.
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LVD leads the industry with one of the most comprehensive lines of press brakes. Choose from entry level machines in manual and CNC versions, multi-axis press brakes with LVD's unique Easy-Form® Laser adaptive forming system and the new an exclusive CADMAN® Touch PC based CNC control, to turnkey custom designs to meet special forming requirements. LVD press brakes simplify programming, eliminate trial bending, and provide accurate, repeatable results.
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The TURBObend metal folding system is the perfect machine for the roofing and architectural market. It bends mild steel blanks with a thickness of up to 1.5 mm.
With the revolutionary RAS programming the operator can use his finger as a pencil. He simply paints a flange and sizes it to the right dimension and angle. He can see the shape of the finished part on the screen. The CADalyzer automati-cally creates the program using the part drawing. A bend sequence simulation shows if the part can be produced. The CADalyzer shows the program, the fin-ished part and the actual bend sequence all at a time.
The folding beam moves at blinding 80 degrees per second. In addition the upper beam clamps the part starting from 120 mm in only 1.8 seconds. The machine automatically adjusts for material thickness changes without operator involve-ment.
The 1000 mm backstop and sheet support system positions the blank in less than 2 seconds to any dimension. This allows the parts to be created quick, accurate and repeatable, and saves all the marking operations that are still common in some companies.
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The SAFAN R-Brake is Safan's latest bending cell with 100 Ton compressional force and a bending length of 3100 mm. The robot arm has a capacity of 50 kilo. The arm can be moved horizontally on a 6 m. track in front of the machine.
The SAFAN R-Brake is very compact and the machine can also be operated manually. The machine is as standard equipped with a zero table but optionally the basic model can be equipped with a vision system for the zero positioning of the sheet.
For the off-line programming Safan is offering the RoboWave programming software which enables the user to make programmes for the bending cell and make an accurate simulation. The setup times are reduced using this software. Most important is the man machine interface.
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Press brake bending cells
The robotic bending process is the result of integrating offline programming software and robot precision.
Drawing on experience gained in systems manufacture, Rea has developed a range of sheet metal bending systems that deliver high productivity, quality production, flexibility and safety.
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AUTOMATIC BENDING ROBOT CELL
ASTRO CELL it is designed to be the perfect automatic bending system. Long running scheduled automatic operations are possible, with the automatic tools layout changer, automatic handling-jig changer, automatic work-piece gripper changer, even if they are small quantity batches. Coping with different kinds of small quantity products offers a vast improvement in productivity, and shortens delivery time. The bending process times can be reduced, and an improvement in the quality can be obtained
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RoboCell offers mid-level automation, combining an LVD PPEB or Easy-Form® Series CNC press brake with a multi-axis Kuka robot to efficiently handle small to medium-sized components in capacities from 80 to 110 tonne bending force and 2.5 or 3.0 meter table configurations.
RoboCell increases machine throughput by automatically loading, forming and stacking finished parts in an unmanned process, providing high-precision parts, shorter cycle times and lower production costs.
All functions of the RoboCell robot and press brake are controlled through instructions from an integrated off-line programming software solution, resulting in repeatable, high-quality formed parts produced in a non-stop process.
RoboCell may be integrated with an LVD Easy-Form® press brake. In addition to the robot and press brake, RoboCell includes hardware for all part handling requirements in the automated bending process.
RoboCell is equipped with LVD’s CADMAN® Touch intuitive touch screen control system to simplify operation. Robot programs, simulation and gripper configurations are efficiently calculated offline by LVD’s CADMAN B – 3D programming software and the Kuka Sim software to ensure consistent production of accurate, high quality parts.
RoboCell can function as a fully automated system or the press brake can be operated manually via the CADMAN® Touch control. The system features a full 2.0 m of space between the robot and the press brake, and the press brake is maintained at its normal working height, facilitating standalone operation.
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Press brakes
