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CNC-Grinding Center S20E
suitable for perfect resharpening
Now as standard feature: Direct drive of the A-axis with up to 500 rpm
- Patented vertical design
- Ideal machine kinematics
- High metal removing capacity by a direct, high-torque grinding
spindle drive
- 6-station wheel changer as standard feature for up to 18 grinding wheels
- Digital drives for utmost operating dependabilty
- Directly driven A-axis
- Height-adjustable operator panel
- Flexible automation by an integrated chain loader
- Efficient software for professional regrinding and tool manufacture
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CNC-Grinding Centre S22E-turbo and S22E-NUM
Economic high-efficiency CNC grinding
- 5-axis grinding centre
- Patented vertical design
- 8-station wheel changer as standard feature
- Heavy-duty 10 kW drive power
- Rapid traverse rates of 12 m/min in the linear axes
- Direct drive of the A-axis with up to 500 rpm
- Ultra-modern PC control
- PickUp loader with disk-type magazines or chain loader with 155 variable tool locations
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Sharp technologies:
The high-capacity production machines of JUNKER TOOLTEC for mass production of cutting tools work with high precision, economy and reliability.
Economical and exact grinding:
With machines from our business unit JUNKER TOOLTEC demanding customers produce taps, end mills, reamers and counter sinks but also saw blades as well as other special cutting tools.
For each machining type on a cutting tool JUNKER has the ideal technology. Next to HSS tools machines from JUNKER TOOLTEC also gring carbide tools economically and exact.
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CNC-Grinding Centre S22E-turbo and S22E-NUM
Economic high-efficiency CNC grinding
- 5-axis grinding centre
- Patented vertical design
- 8-station wheel changer as standard feature
- Heavy-duty 10 kW drive power
- Rapid traverse rates of 12 m/min in the linear axes
- Direct drive of the A-axis with up to 500 rpm
- Ultra-modern PC control
- PickUp loader with disk-type magazines or chain loader with 155 variable tool locations
PickUp-loader
- Integrated in the machine
- Variable disk or disk-type magazines
- Capacity: 30 to 45 workpieces
- Workpiece diameter up to 16 mm
Chain loader
- Room-saving machine attachment
- Capacity: 155 workpieces
- Loading and unloading possible during the automatic mode
- Workpiece location coding
- Changing time: 12 sec
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With the FLEXUS, Deckel is launching a revolution in versatility, productivity
and quality in tool production. Wherever high versatility with a high degree of automation is desired, the FLEXUS will show you what it can do – and even reduce nonproductive times.
So, for example, deburring, polishing, drilling or milling will be possible in parallel with tool grinding – and any other operation can be added to this variety, exactly to the customer‘s needs, including assembling, measuring and cleaning functions.
Mininized nonproductive times for optimized productivity: The robot
loads both the wheels and the workpieces into the feeding unit. Through
the latter, simultaneous wheel and workpiece change will be enabled.
Depending on what is required, workpiece loading can be implemented
through a pallet storage facility, a conveyor belt or a drawer system.
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The TGC is a Tool Grinding Center built for the realisation of high precision tools. The 4 or 5 grinding spindles can have 1 to 3 grinding wheel each. The possibility to have up to 15 grinding wheel at disposal, allows a flexibility and a guarantee to make any kind of tool in one working process. The machine shows all its quality in the micro tooling, where it's able to make tools with a diameter less than 0.04 mm, with surfaces hardly alike A special hydrostatic system for the axis moving allows a very precise positioning, with a backlash inferior to 0.0004 mm and a longer lasting life compared to the classic elements of competitive machiners. The particular kinematics unusual for grinding machines, allows a large working flexibility.
The Model TGC (Tool Grinding Centre) has been developed for the production of high-precision tools. The overall excellence of the machine occurs in the grinding of Micro-Tools. Tools having diameters in the range of 0.02 mm to 14 mm are ground in optimal Quality. Resharpening is also possible for tools having diameters upwards to 25 mm.
The heart of the machine is the spindle turret, consisting of 4 spindles (optional 5). Each spindle can be equipped with up to 3 different grinding wheels.
This feature provides the machine with important advantages:
* All required grinding wheels are always and instantly ready for use in the machine.
* The selection of the grinding wheel is performed in seconds.
* Absolute accuracy in positioning and repeatability.
The tools can be ground in one clamping and with the highest degree of precision.
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M642 - Machine for grinding rotary cutters
Six-shaft path control with industrial PC
Automatic loading and unloading system with drum magazine
Grinding wheel attachment for two wheels
Software for all shapes (radii and straight lines)
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The result was a CNC-controlled broach grinding machine for diverse applications. No matter whether round, flat or helical tools, the CORVUS BBA takes all in its stride. But what renders this machine truly universal is the fact that it can still grind all other cutting tools as well.
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37/47/5750 Modular Series External Thread Grinding Machines
Built as a modular range of machines, based on thread length, the Matrix 3750 /4750 / 5750 employ the latest innovations in CNC technology.
This unique range of external thread grinding machines have been specifically developed to reduce downtime and increase productivity. Highly sophisticated, yet simple to use and set up, it makes the precision grinding of a wide range of thread component lengths quick, simple and highly efficient – from screw plug gauges, measuring instruments, worms shafts, to 2.2 metre precision ball screws.
All models are built from single piece high quality seasoned cast iron base, generously ribbed for maximum rigidity.
This range of multi-axis CNC machines have been developed to reduce down-time and provide simplified setting for the production of gothic arch or radius form ballscrews and almost any other type of thread and worm grinding application.
The 37/47/5750 machines are widely used in the Gauge & Tool industry, Automotive Industry, also Ballscrews and other high volume threaded component parts, i.e. gears and worms.
Features
Diamond Roll/Disk dresser.
Electronic gearbox
Rigid cast iron base.
Programmable pitch-shift
Interactive, user friendly operator interface
Ease of set-up
Programmable lead correction
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7050 Large Capacity
Matrix 7050 CNC Controlled Large Capacity Travelling Head Thread Grinding Machine, primarily for the production of High Precision Gothic Arch or Radius Form ballscrews and leadscrews. The type 7050 machine is a fully CNC controlled large capacity thread grinding machine. The infeed axis, wheelhead, longitudinal axis and workspindle are all driven by mechanically independent A.C. servo motors.
Features
Combination Roll/Disk dresser.
Electronic gearbox
Rigid cast iron base.
Programmable pitch-shift
Interactive, user friendly operator interface
Ease of set-up
Programmable lead correction
5 Axis digital servo system
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6950 & 6960 Internal Thread Grinding Machines
Specifically designed for the precision grinding of complex thread forms, the Matrix range of Internal Thread Grinding Machines make the production of even the most proportionally difficult products easier to grind.
Capable of producing components of the highest quality with the minimum floor to floor time, these machines have been proven in the most demanding environments, the Matrix 6960 is widely used for example in the manufacture of API and ring gauges in the gauge industry, and volume production of nuts for steering assemblies in the automotive industry. The Matrix 6950 having a special high helix is specifically designed for the precision grinding of ‘long lead/ligh helix' components and therefore is most suitable for the manufacture of precision ball screw nuts.
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3050 External / Internal Grinding Machines
We have recently launched our new smaller capacity 3050 model which can be manufactured in either an external or internal version
The 3050 compliments the already successful range of larger precision thread grinding machines. This machine has been specially designed having such a capacity that it can be used for many varied components in diversified industries such as, Gauge, Automotive, Aerospace, Medical,
Oil & Gas, Food, Electrical, and is suitable for any industry where high precision threaded components are required.
Features
Electronic gearbox
Programmable pitch-shift
User friendly operator interface
Ease of set-up
High-Helix capability
5 Axis digital servo system.
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