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Features
Flow: from 3.500 to 46.000 m3/h.
Surface filtration: from 12 to 407 m2.
Filter felt sleeves.
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Heavy-Duty Dust Collection
The continuous duty bag dust collector for those applications where cartridges will not work. The Bagtron comes in a full range of sizes, from 67 sq. ft. to 1750 sq. ft. of filter, thus giving CFM's of air moved from as low as 500 CFM and as high as 25,000 CFM. In addition custom / larger sizes are available.
Self Cleaning While Running
Online cleaning is accomplished by a solid state control board which sequentially energenizes solenoids, allowing diaphragm valves to dump compressed air from the storage header into the blow-down pipe. The blow-down pipes have orifices over the inlets of each bag. The primary air is then joined by secondary air in the clean chamber both to flex the bag, cracking the dust cake, and also to blow off the loosened dust. The large agglomerated dust particles will then fall to the hopper for discarge from the collector. The compressed air jet is processed through a Venturi before passing to the fabric of the bag.
Specifications
- 14 Gauge with ribs
- Magnehelic gauge
- 16 oz. singed polyester felt
- Internal Venturi
- Galvanized bag cages
- Nitro blue enamel
- 4.75" Dia bags - 6, 8, or 10 ft. long
Options
- Direct mounted blower/motor
- Volume control damper
- Fan silencer
- Bin vent design
- Rotary air lock
- Platform & ladder packs
- Explosion vents
- Photohelic gauge
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The filter type FBI is a filtering unit with a counter current cleaning system employed to separate pulverized solid products, which are suspended in the air or in other gaseous products. The filter is equipped with a tank to accumulate pressurized air and the sleeves' cleaning system, both contained inside the filter body. The cleaning system is controlled and managed by a cyclic electronic timer with a ?P incorporated. The filter is supplied with the work and pause sequences programmed and may be reprogrammed according to the client's requirement. It is also equipped with a three digit display to visualize the inlet differential pressure. The efficiency of the filter type FBI is within the values prescribed by the current anti-pollution italian law (d.P.R. 203/88). Its construction is also in conformity with european directive and italian law (d. Lgs. 277/91) On noise reduction in the working environment. The filter shape is cylindrical with the sleeves' extraction from the top. Its engineering is a result of the research and experience in the dry filtering with the use of sleeves and optimization of space in the plants. The air-product mixture is suctioned in the filter. The heavier product particles drop to the bottom by gravitational force whilst the lighter rise to the top and are filtered by the filtering sleeves wich are supported by steel frames. All filters may be executed in carbon steel, stainless steel Aisi 304 or Aisi 316, and aluminium.
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Compressed air self-cleaning bag filters BAG COMPACT Polluted air enters the filter through a pre-chamber which enables separation of rough particles; the flow then goes through the bags, depositing the contaminant outside, while clean air is discharged from filter head. An electronic sequential cycle provides for bag cleaning by compressed air.
APPLICATIONS
- Dry processing on machine tools
- Chemical processing
- Pharmaceutical processing
- Plastic material processing
- Grinding
- Sandblasting
- Silo breathing
- Marble cutting
- Plasma cutting
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Keller Lufttechnik plans, engineers, and manufactures air
pollution control systems for the capture, separation and removal of airborne particles for all types of industry. High filtration efficiency is achieved with innovative filtration technology and efficient design. Suitable exhaust systems offer solutions to individual applications while maintaining high quality standards.
The JET-SET series is especially suitable for the separation of high-volume fine dust particles. Nearly all types of dust can be successfully separated, such as those created in metal
processing, polymer processing, recycling industry, timber industry as well as non-metallic minerals.
The JET-SET units are modular in design in order to meet
different requirements, such as dust characteristics, dust
accumulation or the volume of exhausted air. The quiet units maintain a constant air flow, allowing for a trouble-free
24-hour operation. Short delivery times and competitive
pricing are achieved through series production planning.
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The VARIO series is particularly suitable for the separation of fine dust. Nearly all types of dust can be successfully separated, such as those created in metal processing, polymer processing, and in chemical, pharmaceutical and ceramic industries, as well as non-metallic minerals.
The VARIO units are of modular construction in order to meet
different requirements, such as dust characteristics or the volume of exhausted air. Sturdy and low-noise units allow for problem-free 24-hr. operation with constant air flow. Short delivery times and competitive pricing are possible because of series production planning
Filter elements
The SINBRAN filter elements, a combination of sintered polyethylene and laminated GORE-TEX® membrane, combine the advantage of membrane filtration (low pressure loss with high filtration efficiency) with a long-life rigid frame construction. These elements are reusable, have BIA test certification according to DIN EN 6035-2-69 Appendix AA (08/99) and meet the requirements of dust class "M", formerly known as categories U, S, G and C. Alternative filter elements such as cartridge filters and Y-filters are also available.
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Jet pulse cleaning bag house filter-model TSF
TSF is designed to handle various kind of air dust in many industries including metal,casting,automobile, powder chemical, powder detergents. TSF has been tested over many years with global leading companies around the world. TSF is with CE Marked and complies to ATEX saftety standard including 2 years part garantee.
With our extensive erfarenhet and many various project scales deliveries around the world can ensure our customers the high Swedish quality standard and technologies at target desired budget.
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SANTONI offers a wide range of highly efficient "Stand-alone" dust collection systems for extracting any type of dust generated by any process - such as grinding operation of any nature.
Specially designed suction hoods, in addition to several other features make these dust collectors exceptionally efficient
Features:
- High efficiency dust collectors
- Large fine filters
- Cyclone pre-filter
- Low dust loading of the main filter
- Filters do not clog
- Special manual / automatic filter cleaning devices (DC-series)
- High suction is maintained over long hours of use
- Special dust disposal facilities available
- Low noise options available
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U.S. Air Filtration baghouses (also called pulse jet baghouse, pulsejet dust collectors, etc...) are self contained, fully automated where needed. We also supply and install ducting, access platforms, ventilation and instrumentation. Baghouses are engineered for dusts of 3 microns and larger, in the following applications:
- Woodworking
- Powder processing
- Material handling
- Primary metals, including steel-making
- Metals fabrication: grinding, sawing, sanding, polishing
- Papermaking
- Ceramics manufacturing
- Mixing and blending options
- Mining
- Foundries
- Glass Plants
- Battery Plants
- Universities
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FMK25 cassette filter
The FMK25 range of reverse jet cassette filters was developed for continuous operation in industrial process filtration and dust collection applications – incorporating the long established easily maintained Dantherm pocket fabric filter cassette.
Key features
• Tough galvanised steel construction
• Weatherproof for exposed locations
• Integral pre-separation chamber
• All maintenance from unit front
• Independently tested (FMKZ) with ATEX compliant features for explosive dusts
• Efficient cross flow / down flow inlet air pattern
• Wide range of integral or remote fans
Typical dust control and process applications
• Bulk materials handling – conveying, screening, sieving, mixing, bin/silo venting
• Building materials manufacture and distribution
• Chemical, plastics and pharmaceutical powders
• Processes with light or medium dust loading
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Welding fume filter systems for almost every type of industrial fume extraction problem. Portable, stationary or/and as central system.
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Modu-Kleen™
Bin Vent/Dust Collector
Series 250
Vent and Collect Dust in Any Contained Vessel
The Modu-Kleen bin vent/dust collector is designed to vent bins, storage silos, mixers, blenders, pneumatic conveying systems of any type, or any other device or process that must contain or control dust particles. It can meet the most stringent air pollution codes. The Modu-Kleen is controlled by solid state electronics, and is self-cleaning for minimum maintenance.
Built as an integral part of the bag cage, the cone jet diffuser directs a shock wave of air down the entire length of the bag during the cleaning cycle. This shock wave improves the Modu-Kleen's efficiency when compared to other venturi type dust collectors that direct the shock wave over only a portion of the bag. The filter bags are cleaned one row at a time, so the Modu-Kleen Series 250 can operate continuously. There is no need to shut down for cleaning.
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Flowtron AC Series
Self-Cleaning Cartridge Air Cleaners
Quiet, Efficient Operation
The Flowtron Air Cleaner is packed with design features that go straight to the bottom line. The film-laminated media is state-of-the-art for collecting fine dust in heavy concentrations from a wide range of welding, grinding, and finishing operations. The large capacity dust filters clean thoroughly off-line for the lowest cost per pound of collected dust, and the low-speed backward inclined blower reduces the energy cost of moving the air.
SRR Self-Cleaning System
As compressed air reaches near-sonic velocity exiting from our Sonic Resonating Rapperª, its whipping motion raps the inside of the cartridge, dislodging even the material deeply packed into the pleats.
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Modular filter units are fastened to each others, thus the demanded air capacity is obtained. Operated on surface filtration principle. Different filters which are selected according to inquiry are homogenously cleaned by pressured air as automatically.The units filter the dust and emulsions as collecting.
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Clyde Materials Handling has developed a wide array of MAC Equipment air/dust filtration technology which can be applied to tackle any process filtration challenge. For more details contact Richard Sims, Managing Director – Industrial Process Technologies on 01302 321313 or visit www.macequipment.co.uk
MAC Pulse Jet filters can be used in a wide variety of air filtration applications. Depending on the configuration, they can be used as the filter in a dust collection system or as the product receiver in a pneumatic conveying system. Filters can also be equipped with a HEPA high efficiency filter on the clean air exhaust where the air is being reintroduced into the work environment. For lower energy consumption, medium pressure cleaning options are also available.
The MAC2Flo has large square footage of media per cartridge allowing for increased air flow with no increase in pressure drop. Dust-laden air enters the top of the filter, which provides a true downward airflow resulting in increased cleaning efficiency.
The MAC Medium-Pressure Controlled-Cleaning Dust Filter (MCF) is the most efficient and versatile bag filter made. Capacities range to over 250,000 CFM with over a dozen filter media options available. MCF Dust Filter combines superior consistent cleaning performance with major energy savings. Each round filter bag is cleaned only once per cycle to optimize bag life and pressure drop.
A full range of replacement filter bags in a variety of medium, cages and filter cartridges can be supplied.
Components are sold as stand-alone units. Some of these components are also used in Pneumatic Conveying systems to filter process dust from the air stream.
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There are good reasons for a compact dust collection solution: Clean and therefore healthy workplaces are not only beneficial for employees, but also make a decisive contribution towards preventing annoying interruptions in production. Longer service life for machines and tools help to reduce production costs. The compact filter is a mini vacuum cleaner for air volumes from 500 up to 3.000 m³/h. Requiring very little space, it is ideally suited as an auxiliary device for mounting directly on the production unit. The design principle of this series is based on an innovative modular construction system. Fans, filter surfaces, dust containers and the mode of operation can be provided to comply with your specific requirements.
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Filter elements DELTA and DELTA ²
Our series of filter elements DELTA will be able to convince you by its results. It fills as of today the environmental requirements of tomorrow. The body of the filter element DELTA is out of sintered polyethylene. The surface of the filter is made up of a layer of PTFE microporous and hydrophobic subject which is firmly anchored in the filter housing.
Notable characteristics of our elements DELTA:
- possible lifespan of the filters up to 15 years
- Maintenance costs reduced thanks to this high lifespan
- Constant Flow thanks to a constant pressure loss
- Rates of filtration thanks to a filtration of surface Excel
- Rejection Rate ≤ with 1,0 mg/m
- Robust Filter thanks to a body of compact filter
- Filter Media: washable, which can be recycled, regenerable
- Universal Assembly on the side of the clean air or the dirty air
- Horizontal and vertical Assembly possible
- Media completely free from fiber, ideal for a recycling of the product
- Particularly adapted for very abrasive dust
- Anti-static Version
- Conformity FDA thanks to the food use of materials
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Features
- All welded construction
- On-line self-cleaning
- cartridge pulse cleaning
- Integrated control panel
- Direct drive fans
- Powder coated (inside and out)
- Powder coated steel
- Cartridge efficiencies 99%
- No tool cartridge removal
- Easy access maintenance door
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A modular self-cleaning cartridge collector with the markets most efficient cleaning system gives outstanding filterlife. The modular design makes it possible to tailor-make systems depending on application condition. Made for heavy applications usage.
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Filter/Dust collector for different kind of dusts, also with ATEX compliant features .
DANTHERM FILTRATION filters/ dust collectors can be equipped with “cassettes” filters or with cartridge filters.
In both cases we can handle different kinds of various industrial dusts, including danger explosion dusts, that demand an ATEX cetificated filter.
The main characteristics of DANTHERM FILTRATION filters are compact size with a large filter area, high efficiency, easy maintenance and long life of filter elements.
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Extraction and filtration units for dust:
The arising of hazardous materials in the form of coarse dust,fine dust and floating particles is often unavoidable in working processes. Extraction and filter units clean the air directly at the workplace. Thus, hazardous effects on employees as well as machines can safely be prevented. The optional recirculation ventilation results in the cut of energy costs. The application-oriented solution result from long-time experiences.
The filter cartridge units of ULT AG are equipped with automatic cleanable filter cartridges. The stationary extraction facility is used for a single-place and central extraction, according to the size. The large filter surfaces enable maximum filter stand life.
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Designed specifically for dry applications, the CSV Series line of Cartridge Dust Fume collectors provide cost effective and efficient control of dry dust, fume and smoke contaminants as individual or as more complex combined forms. A number of design specific features are incorporated in these self-cleaning systems to provide system design flexibility and enhance system performance with reduced unit maintenance on dry applications.
AER Borne Environmental Systems CSV Series Cartridge Systems Vertical dust fume collection systems are modular, heavy duty, industrial systems designed to provide efficient, cost effective control of dry dust, fume and smoke contaminants generated from a variety of manufacturing and process applications. The CSV series collection systems are provided with self-cleaning, timer controlled, high energy, pulse-jet filter cleaning to minimize system maintenance and reduce filter replacement and are typically utilized for control of light to severe, heavy concentrations of dry contaminants. CSV series collectors are available in a variety of source capture configurations for control of contaminants at the their source.
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The OptiFlo DustCatcher 2 is a self-contained, horizontal cartridge, self-cleaning, down-flow pulse jet dust collector. This model measures 41" x 48" x 82" and contains two high efficiency, DuraKlean filter cartridges.
- CFM (Air Volume): 400-800
- Efficiency %: 99.999
- Media/Filter Area (sqft): 100-500
- Grain Loading/cf: 2-3
- Hours of Operation: 24/7
- Material Characteristics: Dry, Fibrous
- Max Temperature: 275° F
- Media Type: Cellulose, Polyester & Cellulose Blend, Spun Bonded Polyester, Polyester & Glass Blend, Carbon Impregnated, Olieophobic, Special, PTFE Membrane
- Type of Collector: Cartridge
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GENERAL INFORMATION
The Airex Industries line of cartridge type dust collectors offer extremely efficient economical systems due to the continuous venturi assisted reverse pulse jet cleaning system. The system allows on line cleaning without significant loading thus maintaining constant internal static pressure levels.
ADVANTAGES
- VERTICAL CARTRIDGE DESIGN: Unlike the horizontal cartridge design where you can lose up to 30% of the effective filtering surface, Airex Industries’ DCCH series of dust collectors maintain a 100% of their filtration area in time.
- FAST, SIMPLE AND SAFE CARTRIDGE REPLACEMENT: The entire replacement of the set of cartridges is done from outside the dust collector and requires no tools. This way the worker is not exposed to the dust; The cartridge is provided with a rectangular adapter that simplifies the manipulation of the cartridge, and eliminates installation errors.
- CONTINUOUS OPERATION: Unlike some other types of dust collectors, such as the shaker the cartridge dust collector doesn't have to stop its operations in order to remove or clean away the dust particles from its filters.
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Dust Collectors
Dry shop pollutants are a major cause of increased equipment and facility maintenance costs. The Airflow Systems full line of cartridge filter dust collectors and media filter, dust collection systems effectively capture welding smoke, fumes, dust, and other airborne contaminants before they reach open work areas. The Airflow Systems industrial dust collectors product line includes portable units for single-station dust collection applications and multi-station dust collectors up to 6900 CFM.
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CAMCORP ’s cartridge filters come in two styles
- Pleated Bags (spun bonded polyester) and Cellulose Cartridge (paper based) media.
CAMCORP has the experience to help you select the appropriate cartridge for any given application as well as select the appropriate filter configuration.
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Blasting Range - Dust Collector
The BMF dust collectors meet the most demanding environmental protection standards, and are appropriate for the most different applications that need retention of solid and dry particles such as, for example, on blasting machines or rooms, (powder) painting, plasma, crushing plants, foundries, cement, etc. They can even be employed to collect dusts that are dangerous to the health in accordance with the certification BIA, ZH 1/487 paragraph 2.
The filtering cartridges with elements in VILEDON® have an extraordinary capacity of retention, added to an excellent permeability to air, which makes it possible to use fans with lower pressures than other filtering elements, thus significantly reducing the power of the fans, as well as the noise level.
Another important advantage is the high useful life of these filtering elements, since it is a non-woven fabric, is features an excellent mechanical resistance and resistance to water. It can even be washed. They are highly resistant to chemical attacks and to corrosion and can be used at temperatures of up to 100ºC (depending on the composition of the gasses in question). In the majority of applications this element has a useful life approximately 15/20 times longer than the filter with elements in cellulose fiber.
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The Donaldson Downflo® Oval 1™ dust collector provides a 25% increase in airflow capacity, improved airflow path and 29% increase in pulse cleaning pressure in a compact, high-efficiency collector using unique, oval-shaped filters. There are 26 Downflo® Oval 1™ models ranging from DFO 1-1 to DFO 4-128.
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n the 1970s, the Donaldson® TD Range was the first dust collection system to use pulse-jet, self-cleaning cartridge filter technology developed by the Donaldson Company. Then, in the early 80s, Donaldson again set the standard in dust collection by taking full advantage of the law of gravity with the introduction of the Downflo® dust collector, delivering extremely high collection efficiency whilst consuming less energy. Today we have 16 distinct collector lines and 16 different filter cartridges options.
Unicell%u2122 Collector
The newly designed Donaldson Unicell%u2122 dust collector accommodates a variety of applications and air volumes in small and large manufacturing facilities whilst conserving plant floor space. Unicell offers upto 25% more media via this highly efficient dust collection system.
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Gold Series Camtain on Pharmaceutical Manufacturing Applications
* The Gold Series (GS) Camtain units can be used in a variety of pharmaceutical dust collection applications including tablet presses, coating, fluid bed drying, spray drying, blending, granulation and general room ventilation.
* The GS Camtain is perfect for high efficiency filtration where recovery of the product is not required.
* Safe-change containment systems are available for both the filter cartridges and discharge system underneath the collector. The cartridge change utilizes the bag-in/bag-out (BIBO) method while the discharge uses continuous liner technology.
* The GS Camtain can also support traditional dust collection for nuisance dusts and fumes that do not require full isolation and containment.
* Farr APC has containment dust collectors for pharmaceutical applications in North, South and Central America, Asia and Europe.
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Air treatment: Dust collectors, Electrostatic precipitators
