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Cyclones use the effects of centrifugal force and gravity to separate particles in suspension in gas. The geometry of cyclones is a determining factor in obtaining high efficiency. Various physical properties such as: temperature, composition and viscosity of the gas, shape, granulometry, relative density of the particles, concentration of dust need to be taken into account when defining their efficiency.
To deal with special problems, we offer special constructions: apparatus for high pressure or high negative pressure, with protection against abrasion, with heating of the body
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Features
6 models:
- 5.000: from 3.000 to 5.000 m3/h.
- 6.000: from 4.000 to 6.000 m3/h.
- 9.000: from 6.000 to 9.000 m3/h.
- 13.000: from 9.000 to 13.000 m3/h.
- 22.000: from 1 3000 to 22.000 m3/h.
- 30.000: from 22.000 to 30.000 m3/h.
Filtration of the large particles (> 10 µm) and prefiltration
dust extractors.
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The High Efficiency Cyclone Separator / Dust Collector
The Filter 1 Cyclotron combines a long tapered cone, a high velocity inlet, and a large internal helix to easily separate from the air stream all moderate size particles, such as saw dust chips and particles from metal grinding.The Cyclotron fans are positioned on the clean air side of the cyclone and are direct drive for low maintenence. In addition, the fans have backward inclined blower wheels for high efficiency and low noise operation. Optional Safety After Filters ensure that even the smallest particles are captured. Standard filter material for the after-filters is 16-ounce seared, felted polyester, designed to hold large dust particles to the outer edges, thus forming a filter cake which heightens filtering efficiency and facilitates easy removal.
Features
- Long, Tapered Cone
- High Velocity Inlet
- Large Internal Helix
- Heavy-Gauge Steel Construction with Industrial Blue Enamel Coating
- Direct Drive Backward Inclined Blower
Options
- Safety After Filters: Bags Fitted for 55-Gallon Drums
- Removable Galvenized Panels for Weather Exposure
- Drop Out Bins Built to Your Specifications
- Rotary Valves
- Spark Resistant Construction
- Radial Blower Wheels
- Sprinkler Heads
- Explosion Vents (Silencers)
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Cyclones have been re-designed and improved. Top cyclones can reach 97% settling efficiency as measured in Qatar Plant. Pressure drop of preheater is minimised.
Lower cyclones are equipped with segmented dip tubes which better resist to chemical wear at high temperatures. Efficient tilt valves and splash boxes participate to the stable behaviour of the Fives FCB cyclones preheater.
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Cyclone Dust Collectors are the most basic dust collectors
suitable for the collection of not-so-fine dusts.
The advantages are:
- If the process generates sparks, no problems because there is no combustible item such as filters, etc.
- If the dust/ chips are hot, it can handle safely
- There are no consumable items such as filters
- The operating cost is low
- No need to clean filters
- Low maintenance
- Very reliable
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MCA Multi- Cyclone
The MCA is a range of seven multi-cylone separators designed particularly for high temperature applications. Gas flows up to 63,000 m3/h are possible with up to 60 modules.
Key features
* Robust fully welded steel construction
* Collection efficiency up to 97%
* 7 sizes with capacities from 2,800 to 63,000 m3/h
* Temperature tolerance up to 300 deg.C
* Optional thermal insulation
* Wide range of accessories
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Cyclones effectively remove large to moderate-size particles from the air stream for recovery or for disposal. Used alone or in conjunction with another dust collector or after-filter, a cyclone separates coarse contaminants from fine, non-visible particles, and exhausts clean air.
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The JETLINE® CH is a pocket filter with automatic compressed air pulse jet cleaning.
OPERATING PRINCIPLE
- The dust-laden air passes through the needlefelt pockets from the outside to the inside, depositing the dust on the outer face of the filter media.
- The clean air is then exhausted from the filter.
- Blowing a very short blast of compressed air into the filter pocket via the venturi cleans the filter media.
- The sudden change in shape of the pocket due to its rapid inflation causes the collected dust to fall off the filter media into the hopper.
- The electronic sequencer controls the cleaning cycle. The time of the impulse of compressed air is regulated to obtain the optimal cleaning cycle.
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In industry, explosive organic dust is aspired. The units of de-dusting, in accordance with the new règlemnetations must be equipped with protective systems of rather expensive explosion. PharmEx is conceived so as to be able to treat the organic poussères having a maximum explosive pressure Pmax 10 bars and Kst of 250 barm/s. Of reinforced construction, it required not anti-explosion constructive protection.
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The ten After Filter-Exhauster combinations are designed to capture dust particles as small as 0.3 microns using cotton sateen cloth filter tubes as the filter media. Equipped with top mounted Exhausters which pull contaminated air to the filter tubes, releasing clean air into the work area, where permitted, or into the atmosphere. They are completely weatherproofed for outdoor applications, when equipped with vent cover. Recommended Exhauster sizes and specifications are to be found in the chart below. Electrically operated, manually controlled shakers are standard on the FT 40S, FT 140S, FT 64S, and FT 164S series, Optional on FT 24S Series.
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ART Series
POLLUTANTS: DRY DUST
AIRFLOW RATE: 700 ÷ 3800 m3/h
Suitable for suction and purification of dust produced during dry machining processes.
Especially suited for graphite machining processes.
Special polypropylene pockets retain the suctioned dust on the external surface.
The filtration efficiency is maintained constant by means of a manual cleaning system, through a mechanical shaker. On request, the latter can be installed with a pneumatic control.
The dust is collected in a suitable box easily removable.
The unit is also available with a hopper, which conveys the dust into a bag for its disposal.
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This model has been designed for filtering exlusively the dust resulting from the dry-sanding of primers and fillers. They can be easily applied to existing systems. Structure in steel coated by epoxy enamel.
They are equipped with:
- electric board complete with timer for the selection of the filter cleaning times
- equipment to check the pressure inside and outside the filter
- filter-regulator group for the compressed air
- rotating system for the filter pneumatic cleaning
- dust collection tank with easily extractable nylon bag.
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PowerCore® Collectors
PowerCore – the award winning revolution in dust collection – combines Donaldson’s patented Ultra-Web® nanofiber technology with new media packaging expertise. As a result the innovative, obround shaped PowerCore filter packs compose an extremely small but powerful package. PowerCore dust collectors handle high airflow, high grain loading, challenging particulate, and fit into the smallest places. The space-saving dust collector comes in two models: the CPC (stand alone dust collector) is up to 50 % smaller than traditional baghouses and can be ducted to many different applications. The CPV (bin vent) is up to 70 % smaller than traditional bag bin vents and can be used on silos, conveyor transfer points, conveyor discharges, blenders and mixers.
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TubeJet® Pulse Jet Dust Collectors
Sly TubeJet® dust collectors offer on-line cleaning with a steady pressure drop. Bag changes are exceptionally easy with our "no tools required " design. We offer a full range of baghouse designs and media choices to solve the toughest pollution control problems involving high temperatures, pressures and corrosives. Capacities to 200,000+ CFM.
TubeJet pulse jet dust collectors and baghouses are easy to install. They come complete with a factory installed timer with conduit and wired solenoids, and factory installed air header and pulse valves complete with tubing. Rugged construction is standard. All-welded baghouses fabrications for operation to ±20" WG (rectangular models); 11 gauge, 12 vertical wire cages are standard. TubeJet collectors are Sly's most versatile line of baghouses.
All baghouses are available with a wide variety of special features:
- special bag diameters
- special nozzles and fittings
- alloy construction
- custom hopper configurations
- special support structures
- custom inlets
- broken bag detectors, temperature sensors
- internal polishing
- custom outlet ducts and stacks
- special paints (zinc chromate, epoxies, color matching)
- explosion protection
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The SDC Series of shaker-style dust collectors effectively capture airborne pollutants at the source, as well as clean their own filter media upon shutdown. Ideal for intermittent industrial processes like bin ventilation, grinding, packaging and sanding, the SDC shaker dust collector is easy to install and arrives with everything necessary to begin eliminating dust. The compact SDC takes up very little factory space and can be situated indoors or outside.
The SDC provides energy savings by self-cleaning the filter media without using compressed air. Upon shutdown, SDC dust collectors automatically shake the filter media free of dust. Additionally, routine inspections and filter change outs are quick and tool free.
Nominal airflow ranges between 280 CFM and 8,232 CFM.
Features & Benefits
Automatic Cleaning—Eliminates need for costly compressed air with filter shaking system to dislodge the dust cake.
Powder-Coated Finish—All components have electrostatically applied paint to prevent fading and chalking.
Flexible Filter Inserts—Keeps bags open to optimize airflow and assist in shaking off dust during cleaning cycles.
TEFC Motor–Suitable for indoor and outdoor service.
Cam-Action Locking Bars—Facilitates fast, simple and tool-free filter installation and replacement.
Heavy-Duty Construction—Designed to meet Seismic Zone 4 and 100 mph wind load structural rating.
High-Efficiency Filter Bags—Remove up to 99+% of general industrial dust by weight and provide longer filter life.
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Blasting Range - Wet Dust Collector
Designed to meet the most severe environmental standards, it is adequate for all applications in which the residue or the collected dust do not have to be kept dry, as well as for gasses. It is especially indicated for applications in which there is the risk of an explosion or that have wet particles, such as, for example, the aluminum dusts and the liquid paint residues.
Since it features an automatic residue discharging system, it is indicated for applications in which the volume of dust or residues is large. It is certainly the equipment with the lowest operational cost in existence on the market, since the filtering element is the water itself, which remains in a closed circuit, and is consumed only by evaporation or by absorption.
The collector is built in a welded structure that is coated with a highly corrosion resistant paint. The conveyor that removes the residues that settle, by drowning them in the dust collector, is built in stainless steel and is driven by a gear motor with permanent lubrication, which grants great durability to the assembly. In a few cases, such as for example, liquid paint residues, it is indispensable to add to the water products that cause the decanting. We always recommend adding anti-oxidants to the water. In some applications such as, for example, blasting it is indispensable.
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Capture Dust From All Types of Blasting:
* Wheel blasters
* Air blasters
* Cabinet blasters
* Blasting rooms
* Sandblasting
* Plastic media blasting
* Abrasive blasting
Special considerations for:
* Aluminum blasting
* Blasting with silica sand
Gold Series® Dust Collectors on Blasting Applications
Blasting is a very diverse market made up of wheel blasters, air blasters, and cabinet blasters. The blasting media also varies widely from sand, steel, plastic, slag and various shot. This section focuses on wheel blasting and large blast rooms. Farr APC has over 100 Gold Series on these applications and numerous Tenkays.
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These types of dust removers are suitable for the intake of dust created during the sandblasting works, for the treatment of small and big tanks, cisterns, double bottoms and basements.
The main characteristic of these plants consists of small dimension, so that they are transportable on standard means of transport..
Dry dust remover is a type with self cleaning cartridges, by injecting jets of compressed air.
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Assuring air quality in an industrial manufacturing environment can be a significant challenge. International Surface Preparation offers a wide range of dust collection equipment either to replace old or obsolete collectors on OEM wheel or air blast equipment or as stand-alone systems to service a new dust source.
Our line includes:
- Cartridge Dust Collection Systems
- Bag Collectors
- Source Capture Hoods
- Grinding Benches and Booths
- Replacement Bags and Cartridges for a wide range of brands
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For flue gas cleaning for wood burning combustion systems Allied co-operates with Southern Environmental (SEI) to supply and install dry precipitator (ESP) systems.
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Technical specifications:
Maximum static pressure: 8.5~10 kPa
Electric power: 250~1200 W
Maximum airflow: 1.5-4.3 m3/min
Control panel: filter saturation and overheating indicators, 7 speed levels of suction.
Synchronization plug for connection with other applications.
Weight: 14,5-16 kg
Minimum dimensions (mm) : 287 (L) x 317 (W) x 275 (H)
The products of the CBA Series combine high pressure and strong handiness. Offering an exceptional combination between an ultra-compact size and a real suction power (up to 10 kPa of static pressure), those models are especially designed for works of precision and can run 24 hours a day without any risk of overheating in all types of work environments.
A control panel allows you a complete and fast familiarization with the machines through filter saturation, overloading, overheating indicators, a speed regulator of 7 levels and a screen displaying ongoing pressure. The CBA-080AT-HC offers a connection to already existing productive systems thanks to a synchronization plug.
Possibility to use a final HEPA filter for cleanroom from class 10 000 to 100.
It is recommended to use a relatively narrow hose diameter in order to benefit from an optimal static pressure.
Non applicable for toxic gas, liquid, explosive, corrosive an abrasive substances.
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DC series
Collector made by stainless steel, powered by ChuanFan's RB and HTB series blowers. Both cyclone and bag-type collectors' design were adopted. Economically, mobility, and conveniently!
Suitable for sand spraying, grinding, sawing and other kind of processing. Also for collecting grain, pellet, stamping waste, and ... etc.
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The DCCM series is Airex Industries' answer to situations that only demand the temporary use of a dust collector such as during field work. They are referred to as mobile dust collectors. The mobile dust collector is essentially a DCC Series dust collector on wheels.
The DCCM series of dust collectors come assembled on a trailer which have a hook [subject to changes depending on the size and weight of the dust collector] for towing as well as adjustable support legs for stabilisation when the system isn't in transit.
The Airex Industries line of cartridge type dust collectors offer extremely efficient economical systems due to the continuous venturi assisted reverse pulse jet cleaning system. The system allows on line cleaning without significant loading thus maintaining constant internal static pressure levels.
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AR 1148 Series
POLLUTANTS: DUST - MICRODUST - SMOKE
AIRFLOW RATE: 2600 ÷ 4500 m3/h
Suitable for suction and purification of dust, microdust and smoke produced during dry machining processes.
Suited for purifying particles of different granulometry, simply using interchangeable filters with different degrees of filtration efficiency.
This series is equipped with a High Efficiency HEPA Filter.
This unit can be connected to more than one machine tool simultaneously, depending on the airflow rate of each machine.
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The Envirosystems LLC offers its Portable Airwall Container System (PACS) in a modular system that is self-contained. The dust collecting unit are pre-wired and plumbed to provide a rapid dust collecting solutions for a wide variety of industrial manufacturing applications.
Built into a standard ISO container, the PACS 10K will provide 10,000 CFM of air filtration with a filtration efficiency of over 99.9% down to 0.5 micron and it will do it within minutes of arrival on site. This unit can be operational within minutes of arrival by any standard form of intermodal ISO transportation method. A single point power plug connection and quick disconnect compressed air connection are all that are required to have the unit operational. To secure operation it is only necessary to unplug the power and air, close the doors and load back onto any standard form of intermodal transportation.
H-2 The PACS system,H-2 in conjunction with a customer supplied generator can be used for dust control at the openings of ships holds, in tunnel construction or maintenance and at disaster scenes. One Airwall model AW-100MDC, 10,000 CFM dust collection unit provides the dust filtration by pulling air into the front of the container through 8 ft. wide double doors.
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OptiFlo Cartridge Collector
The OptiFlo cartridge collector system is a completely modular design that allows an unlimited range of sizes. The compact modules help conserve valuable space, and can be interconnected to accommodate the largest air cleaning task.
OptiFlo units have the lowest flange-to-flange pressure drop, allowing up to 10% greater airflow with lower fan horsepower than competitive models. The OptiFlo's aerodynamic design permits free-fall of dislodged particulate into the hopper without direct impingement of contaminant on the cartridges, minimizing abrasion and dust build-up.
A wide selection of cartridge types, options, and accessories enable the collector to be tailored to specific application requirements. Choose from top or front inlet and side or bottom outlet arrangements.
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Cyclones Direct Drive
AGET "push-through" high efficiency cyclones for all but the most abrasive materials have been serving industry throughout the US and Canada for over 40 years. Dust storage can be in an attached bin, 55 gallon drums or hoppers up to six cubic yard capacity. Suitable stands are available. Pull-through units are also recommended for abrasive applications and protective linings are options on both styles. For more models and sizes request bulletin 736.
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» May be used as precleaners to fabric type collectors, or as independant collectors for coarse dusts
» Ideal for use as product receivers
» No moving parts
» No replaceable filters
» Stainless steel and high temperature options available
» Highest filtration efficiencies in this product class
» Suitable for high temperature applications and extremely high dust concentrations
» Multiple cone design handles airflow capacities of 500 - 60,000 cfm
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Type W RotoClone
The Type W RotoClone is designed to combine the scrubbing effect of water with the principle of dynamic precipitation. It is a highly effective wet-type collector which discharges collected materials in slurry form. The Type W collector operates continuously at 98+% efficiency with minimum water requirements (only 1/2 to 1 gallon per 1,000 CFM of air).
The Type W is capable of handling hot, moist gas streams and sticky dusts, which makes it effective in applications such as chemical processing, mining, coal processing, food and pharmaceutical dust capture. Two optional outlets are available for vertical discharge: a 90-degree outlet elbow for immediate redirection, and a centrifugal outlet for recirculation or corrosive mists.
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Air treatment: Dust collectors, Electrostatic precipitators
