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This machining centre is specially dedicated for the machining of turbine blades. 4 machines sizes are available for 4 maximum blade lengths:
408TB = 60 mm
508TB = 260 mm
518TB = 470 mm
528TB = 650 mm
The quality and accuracy are increased thanks to the tool tip located in the centre line of the B-axis. The B-axis extreme tilting positions are additional advantages and allow to produce a wide type of parts for the aviation industry. |
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TURBOMILL XL 1400 / 2000 / 2600:
5-axis VMC: Ultra-Dynamic HSC Machining Center for producing Turbine Blades.
- g-accelerated 5-axis machining
- Max. part length 1400-2600 mm (47"/71")
- Max. part dia. 650 mm (26")
- Second synchronously workpiece drive
- 20° slanted C-Frame
- Tailstock CNC controlled
- Spindle 12000, 15000 or 18000 rpm
- Toolmagazine -32 tools
TURBOMILL 7500:
5-axis VMC: Ultra-Dynamic HSC Machining Center for producing long cylindrical parts such as feed- or extruder screws.
- g-accelerated 5-axis machining
- Max. part length 7500 mm (295")
- Max. part dia. 660 mm (26")
- 20° slanted C-Frame
- Tailstock CNC controlled
- Second synchronously workpiece drive
- Steady rest automatic positioning with cutting tool
- Spindle 12000, 15000 or 18000 rpm
- Spindle power 28-44 KW, 57-280 Nm (42-206 ft lb)
- Toolmagazine 20-32 tools |
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SKL vertical lathes and vertical turning centers
The SKL vertical lathes are manufactured in three sizes with table diameters of 800, 1.000 and 1.250 mm. These machines are different from all other machine types manufactured in TOSHULIN, a.s. They consist of the welded frame formed by the bed, by the columns, by the railhead and by the ram. The machine cross rail provides the connection between the columns in a very effective way. It is fixed together with these columns. Moreover, the two-column conception enables to increase considerably the swing for machining towards the table diameter.
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The HSTM series is especially developed for cost-effective manufacturing of high-precision work pieces, such as turbine blades, blisks and impellers. The machine concept allows single-part and series production as well. Latest drive and control technology guarantees high productivity and flexibility. Rigidity is a further key element of the HSTM series and supports with all other factors the technology of High Speed Cutting (HSC). Splendidly designed rotary axes with standard interfaces are the substantial characters for the highest productivity.
Availability for Production:
The compact design of the machine allows a quick and trouble-free instalation at the customer's site without any special requirements to the basement. Thus, a quick availability of the machine is given.
Machine Size:
The machine is in different sizes avialable. Customization for your work pieces are possible. The modular concept allows easy adaption to your specific request. Blisks with diameter 850 mm are possible with a variant of the machine. Differnet opportunities to load the work pieces to the machine, such as front loading or from the side, up to full integration in manufacturing systems with automatic loading systems can be realized.
Milling Spindle:
The Motor-Milling Spindle offers a high potential to machine difficult materials. High spindle speed for Aluminium, or strong spindle power with lower spindle speed for Titanium are available in the same Motor Spindle.
All kind of cooling and lubrication systems are integrated. So you will find outer cooling, high pressure, Minimum Quantity Lubrication through the spindle or outside of the spindle. |
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- Main and counterspindle with the same design and power
- Flexibility and short set-up times due to the Multi Function Units and automatic tool magazines
- Short tool change travels and reduced chip-to-chip times
- Full 5 axis interpolation for the machining of the most complex contours
- Driven tools for all machining tasks in C, Y and B axis
- True turn-mill center with up to 2 motor milling spindles
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- Identical main and counter spindle for complete machining
- Cycle time reduction by simultaneous machining at the main- and counter spindles
- Y/B-axis option for inclined, off-center drilling and milling
- 6-tool magazine for the additional milling spindle
- Quick, simple tool measuring on the machine
- Gantry workpiece receiving attachment for workpiece loading and unloading
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| Turn Mill Centers give your business the flexibility to produce complete components in one operation and distinct competitive edge. Based on the proven DX design with all the tried and tested family features their 12 driven tool stations give you milling, drilling and turning in a single set up with no need for additional processes. The SIEMENS 810D Controller includeds 10.4” colour screen, rigid tapping on all axes, live tool orientation, cylindrical and polar co-ordinate interpolation and Shop Turn software for simple shop floor programming all as standard. |
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= NT4250 DCG/1500SZ =
Machining centers and lathes.The fusion of two cutting-edge
technologies leads us into a new era of multi-axis machines.
What customers want from a multi-axis machine is simple: increased
productivity from basic cutting processes.
Mori Seiki has thoroughly examined market needs, and arrived at one main conclusion: the market requires a multi-axis machine that possesses machining abilities beyond those offered by machining centers and lathes
individually.
By combining Mori Seiki's original, cutting-edge technologies, the milling ability of the NH Series horizontal machine centers and the turning ability of the NL Series CNC lathes, the NT Series, the ultimate integrated mill turn center, becomes a reality.
With greater productivity than all other machine tools, the NT Series is leading the industry to a new era of multi-axis machines. |
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= NT6600 DCG =
The NT6600 DCG integrated mill turn center for large workpieces in all industries, including aircraft parts, construction machinery, and automobile parts, was developed to incorporate machining capabilities that surpass those of machining centers and lathes into a single, ultimate machine. An optimum combination of Mori Seiki's unique DCG (Driven at the Center of Gravity), DDM (Direct Drive Motor), and ORC (Octagonal RAM Construction) technologies in a new, high-rigidity mechanical structure achieves high-speed, high-precision machining. Inheriting the superb performance of the NT Series and representing a further step forward with support for long and large-diameter workpieces, the NT6600 DCG is the ultimate integrated mill turn center.
The NT6600 DCG boasts a maximum machining length of 6,076 mm, a maximum machining diameter of 1,070 mm, and a Y-axis travel distance of 660 mm, all number one in the world. This integrated mill turn center is also the fastest with a Z-axis travel speed of 32 m/min and a tool change time of 10 seconds or less. In addition, a long boring bar suitable for Tool-tip ATC and up to three rests (two when the distance between center is 3000 or 4000) are available as options to help achieve high-speed, high precision machining of large workpieces. |
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The INTEGREX is the most widely used multi-tasking machine tool in the world.
Mazak multi-tasking machines have been well received by customers all over the world. Equipped with the MAZATROL MATRIX and many newly developed features, Multi-tasking machines provide innovation to 21st century manufacturing industry. From raw material to finished component in a single machine set-up: "DONE-IN-ONE". |
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Highly precise 6-sided complete machining of complex workpieces has never been easier than with the expanded GMX linear series. The new GMX 250 S linear with dual channel shop-floor programming - for programming time reductions of up to 70% in comparison to DIN. In addition, the new GMX 200 S / 250 S linear machines are easy to operate, due to shop-floor oriented visual programming and 3D-simulation with collision control. The GMX linear series machines deliver perfect performance, whether for turning, boring or milling of chuck, bar and shaft workpieces.
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| The NILES-SIMMONS C-Series consists of modular CNC turning and milling centers of sizes N 30 MC, N 40 MC and N50 MC for complete machining processes of large rotationally symmetrical workpieces. Single- and multislide units can be chosen as the basis of the machine. Thanks to the modular system, the basic unit can be supplemented with a variety of different accessories: a universal turning-boring-milling head, an additional milling unit or a turning and boring slide rest for heavy-duty cutting tool disc revolver are just a few examples of the outstanding flexibility of the NILES-SIMMONS C-series. |
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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DATRON M35
Versatility
The innovative construction of the newly developed CNC machining system M35 and efficient accessories are the basis for the specially high versatility in precise milling and drilling applications.
The CNC machine offers a working area of 1020 x 700 mm and can be configured with a high-frequency spindle with a rotational speed of up to 60,000 rpm.
The machining table has been cast with solid concrete polymer. The vertical clamping surface at the front for machining particularly high parts is a special feature of the M35 machine. A continuous table surface is option-
ally available. The machining system can be upgraded for using the DATRON module clamping techniques.
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The Vertical Line series machines with automated job feeding feature and special high speed electro spindles are quite suitable for mass production jobs. With modular tooling concept these machines are capable of performing variety of operations in one setup like, Turning, Milling, Drilling & Tapping and even Grinding. Vertical Line easily replaces horizontal single spindle machines with automation of gantry loaders or robots because of its simplicity and compactness.
The concept of moving the inverted vertical spindle head in all axes and keeping the front space of base open for customization of tooling requirement makes this machine series unique. Vertical Line series machines are having a single piece rigid construction base which supports all moving and stationery components
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ULTRIX - Integrated versatility: high speed and dynamics turning, milling and grinding
Available in 4 and 5 axes
Direct Drive technology for: contouring table, turning spindle, tilting table
Basement and RAM in Metalquartz: maximum stiffness and vibration damping
Gantry structure with double drives
Independent turning boring bar to increase the turning ability of the machine for the same working area
Milling and turning spindle for power removals
Automation: single or multiple pallet system
ADVANTAGES:
Reduction of the idle time of 80%
Increase of the quality and accuracy of the machined piece
Increase the competitiveness
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| The C series is based on the slant- bed machines of sizes N 30, N 40 and N 50. The basic assemblies and components such as the bed, lathe spindle and driving units as well as the tailstock or counter spindle are identical with those from the lathe series. Single- and multi-slide concepts are available as parts of a modular design system. |
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| This machining centre has been designed to manufacture complex and very precise components directly from round or profiled bar stock in one set-up or individual parts. The max. bar stock dia. is 32 mm. The swivelling spindle (-15 to +100°) is able to reach its speed of 30'000 rpm. A high-performance mixed divider can be used for milling and turning (up to 6'000 rpm). The 24 positions tool magazine is standard (option 48 positions). As an option, the automatic back working device allows milling and turning operations on the rear side of the component. This concept ensures a flexible and competitive production unit, high-precision machining is assured. |
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| This machining centre has been designed to manufacture complex and very precise components directly from round or profiled bar stock in one set-up or individual parts. The max. bar stock dia. is 42 mm. The swivelling spindle (-15 to +100°) is able to reach its speed of 30'000 rpm (option 42'000 rpm). A high-performance mixed divider can be used for milling and turning (up to 6'000 rpm). The 48 position tool magazine is standard. As an option, the automatic back working device with turret featuring 3 working positions allows milling and turning operations on the rear side of the component. This concept ensures a flexible and competitive production unit, high-precision machining is assured. |
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| The W-518MT machinig center has been designed to manufacture complex and very precise components directly from a round or profiled bar stock in one setup, max. diameter 65 mm (2.560 in), thus greatly reducing the cost of fixturing and handling. A high precision rotary divider, A-axis, can be used for both milling (150 RPM) and turning (3'000 RPM). The back working device allows the milling and turning of the rear side of the part as well as a tool magazine of large capacity (up to 180 tools). This concept ensures a very flexible and high-performing production unit. The high precision divider-spindle - A-axis- is fit with an A6 taper and the turning speed can reach 3'000 RPM, power 30 kW. Machining of parts from the blank is also possible with various clamping elements on the A6 taper. The standard machine is fitted with a FANUC 16i MB numerical control, a spindle with a max. speed of 20'000 RPM, a 24 positions tool magazine, a chip conveyor and a coolant tray. |
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| CnCut mod 4 is a fully automated CNC machine designed to make accurate cutting out of stone for sinks and cooking tops easy. The entire process is run from the integrated PC Windows® control panel. The user-friendly interface in the modern computer makes it possible to draw, change and save thousands of drawings and figures at the machine without any knowledge of CNC-technique. |
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CnCut C3 is a mill and engraving machine designed to make accurate cutting out of stone for sinks and cooking tops easy. The entire process is run from the integrated PC Windows® control panel. The user-friendly interface in the modern computer makes it possible to draw, change and save thousands of drawings and figures at the machine without any knowledge of CNC-technique. The machine includes CnCutCam, a user-friendly software to make CNC programs of any sink or cooking top. The unique open gantry combined with a compact space-saving design allows for any size workpiece without having to take into account the machine tool envelope.
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