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For the V603M, V613M and V630M drilling system the positioning of a profile is carried out by a machine integrated feeder rolls positioning system.
Both, the V603M as well as the V630M, are executed with one vertical and two horizontal servo-controlled drilling units. Therefore profiles can be drilled simultaneously in both flanges and in the web. With the rotating drilling unit of the V613M profiles can be drilled vertically as well as horizontally. This system can operate independently for long periods due to the automatic tool changers.
Combine with other systems
The drilling systems can be combined with a horizontal bandsawing machine, a hydraulic numbering machine and/or a beam coping system. For further automation of the pre-fabrication a Voortman shot blaster can be added to the production line. Therefore one operator can centrally control all these machines for drilling, sawing and shot blasting.
Software
Each drilling system is provided with a computer control, which can be integrated in the company’s network, so that DSTV- and DSTV+-data can be directly downloaded, from system files within the company database, to the drilling system. Also software to compose production batches will be installed.
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CNC PRO is a small machining center concentrating to drilling and tapping work.
Its size is 750mm(W) x 1,150mm(L) and can be installed in a narrow space.
Features:
- Permits close lay-out without any side space between machines.
- Realize 0.4 sec. tool to tool and 0.9 sec. chip to chip time.
- No pnewmatic or hydraulic power is required for driving the machine.
- Operational pannel system is easily attached or removed
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HYDRAULIC PUNCHING MACHINE PK 30 COMPLETE WITH PROGRAMMABLE MOTORIZED LENGTH STOPS.
Working with programmable continuous cycle or single cycle as preferred. Adjustable stroke and lockings on “Brushless” motors of the reference squares. Punch pause time adjustment on continuous cycle.
Once the machine has been programmed and set in automatic mode, the operator keeps the sheet of metal resting against the two motor-operated length stops and gives the start command using the pedal or push-button. The machine then punches automatically, moving the length stops until the end of the punching cycle is reached. The machine has a semiautomatic cycle and a manual cycle, in which the axes are moved be pressing the buttons.
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General overview:
The objective of this machine was to develop a flexible standard cell that applied the productivity of multiple spindle tapping to more than one style part and could also adapt to tap additional parts at a later date. The parts are steel, automotive stampings required in fluctuating, on-demand high volumes. Three completely different style stampings are tapped in the cell. Based on the demand for any particular part, the machine is changed over by exchanging work holding fixtures and cutting tools within the multiple spindle pattern. CNC rigid tap cycles are automatically set to tap the required thread pitch of a particular part thru a fixture identification system. Changeover time is one minute for re-setting the machine to process one of the 3 different parts.
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HD Multispindle high speed drilling unit for structural sections processing
HD range: HD 600, HD 615, HD 900, HD 915 HD 1200, HD 1215
Drilling-sawing lines, key of a structural steel workshop
HD is a numerically controlled drilling unit, with a rigid framework, designed for fast working of all types of profiles, flat bars, angle sections, rectangular tubes, etc. up to 1200 x 600 mm.
Machine design (drilling spindles in frame centerline with guides eliminating all deflection during machining) makes a perfectly stable and exceptionally long lasting machine.
This stability suppresses any vibration that may appear on a traditional drilling machine. Moreover, combined with high drilling power and speed, it enables the use of almost any type of drilling, like carbide insert drills for higher productivity.
The HD may be combined with a sawing process (BEHRINGER band sawing machine), in line or in parallel, with infeed and exit loading systems or lifts.
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M 320 / M 500 / M 630:
Modular construction system consisting of deep hole drilling units and machine beds for diameters up to max. 260 mm and drilling depths up to 2000 mm.
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he PICOMAX® 54 is the optimum substitute for a tool milling machine.
It modernises conventional machinery by the use of practice-oriented CNC control.
PICOMAX® 54 Top-flexibility
The compact milling and drilling machine combines manual operation and automatic operation controlled by CNC. It's posible to work with this machine conventionally as well as two axis CNC.
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The Drill Matic is a complete line of machines used for the drilling operations on paper rolls. With the Safop's drilling machine it is possible to perform multiple drilling operations and thus reduce the machining time. According to the required technology it is possible to perform multiple drills on stainless steel, steel or bronze rolls. When required only the drilling of rubber or polyurethane covers is perform.
These operations may require the use of Coolant system. These machines are equipped with a bed supporting the work piece and a separate bed for the carriage unit.
The headstock unit is an indexing unit which allows the angular indexing of the roll in order to obtain high accurate Drilling schemas. It is equipped with a positioning brake. The roll is supported between Steady rests and the drive of the rolls is guaranteed thanks to special Cardan joints.
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DD4060 - Semi Automatic Water Slot Machine With Two Drills
* For drilling the water drain slots on the PVC profiles.
* Operational safety cover.
* The selection of motor is done by the selector switches.
* Number of motors: 2.
* Profile tightening operation controlled with hand command valve mounted on the body.
* Available pneumatic tightening system.
* The milling heads can be freely adjusted by angle, depth and height.
* Opens water slots on two sides at once -by using a single button.
* With adjustable feet- the machine is easy to setup on the floor.
* Operation time: 10 seconds.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
Other machining operations can be performed with the Leonard system, like Boring, Milling or Drilling operations. The different working units can be Combined on a column with rotating base ("B" Axis) or on different Pallets to be manually or automatically installed in the carriage.
The Leonard lathe can be supplied with different type of Steady rests according to the work piece and the required machining.On demand different accessories are available like the work piece probe, the tool probe and the Automatic tool changer.
Safop has developed some special system for the measuring of high sophisticated work pieces like the turbine rotors. The Run Out Measurement System and Blade Measurement System are used with success by the main producers of this type of work pieces.
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Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
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Laser precision drilling in XXL
The LASERTEC 130 PowerDrill sets innovative standards for drilling of large turbine components. Large, annular components for combustion chambers and after-burners, or even turbine vanes for industrial gas turbines can be machined fast and efficiently. The two highly dynamic torque motors in the component rotary axis and in the laser head ensure short machining times with precision. Trepanning is possible with high cutting speeds due to the excellent machine dynamics. A new programming system for combustion chambers and similar components delivers fast and easy generation of complex machining programs. A new collision prevention system offers maximum protection during the setup of programs with the regidity required for a high speed manufacturing process.
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"On-the-fly" laser drilling system for tablets or capsules. Integrated vision systems provides 100% process validation. Flexible systems allows for a large range of tablet dimensions to be drilled with little to no changeover between sizes.
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Application Materials
Steel Aluminum Diamond Ceramics Copper PCB Laminates Plastics Many others
Advantages
Excellent Process Control
No Tool Wear
Increased Throughput
Sub-micron Drilling
Fast and Repeatable Production
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General description
Application: Drilling vapor tap holes in nylon aerosol spray valves.
Features: Designed for high-speed precision on-the-fly drilling, this system is built around a 75 watt CO2 laser. It was integrated into the customer's existing production line and drills the valves at the rate of 40,000 per hour.
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Winbros’ Delta Laser machine has been designed to accommodate large components up to 1.9m in diameter, 500mm in height and up to 500Kg in weight. The Delta system can be configured to allow fitting of the most suitable Laser for the application, the four laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* Drilling of combustors, and large components
* Heidenhain control system and PC process controller
* Breakthrough detection system
* Contact probing
* Laser scanning / mapping
* Capacitive height sensing
* Quick change nozzle system
* Crash protection system
* Advanced programming interface (LFE)
* 3D Cutting of various components
* Percussion drilling
* Trepanning
* Drilling on the fly
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Winbros’ GL-1 machine has been designed to accommodate the drilling of large combustors and similar type components. The GL1-A can be configured to allow fitting of the most suitable Laser for the application, the four laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* 5 axis system
* Fanuc control system
* PC process controller
* Trunnion system
* Percussion drilling
* Drilling on the fly
* Trepanning
* Laser scanning / mapping
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ND-T Series
A Twin Drilling Machine of a new trend created by Hitachi
Hole drilling accuracy of ±0.008mm (on the Hitachi-specific conditions) achieved
ND-Q Series
350,000 min-1 Spindles (exclusively for φ2mm shank drills)
Suitable for precision fine diameter of φ50-100µm
Significant improvement of Productivity by Hovering drill
ND-S Series
One CNC capable of simultaneous drilling different-design PWBs. Capable of High accuracy drilling to the pattern by Vision system
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STANDARD EQUIPMENT
Coolant unit - Illuminating attachment (except SRD 350) - Cubic table (except SRD 350) - Spindle nose MT4 (except SRD 350 CM3) - Quill powerfeed (except SRD 350) - Base for SRD 350 only
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The "W" Series Vertical Lathe, primarily dedicated to the machining of light alloy aluminum wheels for the automobile industry, has been IMT Intermato's best selling machine for the past 20 years.
The most popular model, W20-T4, a four-axes machine with pallet loading system, has been produced hundreds of times over and it represents IMT's leading force, bringing along models 22, 24 and 32-all of which now form a large range of vertical lathes capable of meeting almost all existing market demands. The continuous implementation of the already sophisticated projection system has allowed IMT to fine tune and improve the
already high quality of its machines-consequently guaranteeing benefits that reflect in their safety, ergonomics and operation.
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