Charging electric vehicle power module THWT40F10030C9EUR

DC

Product Brief
THWT40F10030C9EUR is a high-efficiency, high power-density DC charging module designed for EV charging applications and compliant with UL2202 for the American market.

Product Introduction
This 40 kW DC charging module provides a wide output voltage range and configurable constant-power operation for fast charging systems. It is engineered for commercial EV chargers requiring high conversion efficiency, low standby consumption and robust protection features.

Product Advantages

• Wide output constant power range: 300–1000 VDC
• Ultra-low standby power consumption: <10 W
• Low total harmonic distortion: ≤5%
• Wide operating temperature: -40 °C to +70 °C
• High conversion efficiency: peak ≥97.2%
• Low acoustic noise: 60 dB at full load (room temperature)

Parametric Performance
Model No.: THWT40F10030C9EUR

AC input:
Rated voltage: 480 VAC, 3W+PE; operating range: 286–533 VAC
Input frequency: 60 Hz ±10%
Input power factor: ≥0.99
Input overvoltage protection: 289±3 VAC
Input undervoltage protection: 536±3 VAC

DC output:
Rated output power: 40 kW
Output voltage range: 200–1000 VDC
Output current range: 8–134 A
Output constant power range: 300–1000 VDC
Peak efficiency: ≥97.2%
Soft start time: ≤3 s
Short circuit protection: self-rollback protection
Voltage regulation accuracy: ≤±0.5%
THD: ≤5%
Current regulation accuracy: ≤±1%
Current sharing imbalance: ≤±5%

Operating environment
Operating temperature: -40 °C to +70 °C
Relative humidity: ≤95% RH (no condensation)
Altitude: ≤2000 m (derating above 2000 m)

Product Features
Cooling method: fan cooling
Standby power consumption: <10 W
Communication protocol: CAN (125 kbps, 5 V level)
Address setting: digital screen display and button operation
Module dimensions (without handle): 437.5 × 300 × 84 mm (L × W × H)
Weight: ≤18 kg
MTBF: 500,000 hours

Production Center
Tonhe Technology holds ISO9001 and IATF16949 certifications. Manufacturing processes include SMT lines, automated solder paste printing and inspection, wave soldering, protective spraying, aging detection and full supporting facilities. Annual output for charging modules exceeds 500,000 units after comprehensive production steps.

Test Center
First-class EMC laboratory with CNAS accreditation. Test equipment includes a semi-anechoic 3 m EMC chamber, Chroma electronic load, AC source, Yokogawa WT1800 power analyzer, Fluke 8808A multimeter, temperature and humidity chambers (-60 °C to +150 °C), AXOS8 transient/immunity test system and other charger test tools.

Packaging & Shipping
Small orders shipped by international express; large shipments by sea or air in containers. Typical lead time: about 7 days for batches ≥10 pcs; samples often available. Larger or customized orders require longer coordination (example: ~35 days depending on order size and customization).

FAQ (selected)
Communication protocol: CAN, 125 kbps, 5 V level.
Gel filling: all series support gel (potting) filling.
Installation: module can be mounted horizontally, side-standing or upside-down; front-panel customization available for inverted installation.
Payment: standard term 100% TT in advance, negotiable for long-term cooperation.
Warranty: standard 12 months from receipt.
After-sales: online and on-site service options; 24-hour response plan available.

Technical Specifications

• Model: THWT40F10030C9EUR
• Brand: Tonhe Technology
• Rated output power: 40 kW
• Output voltage range: 200–1000 VDC
• Output current range: 8–134 A
• Output constant power range: 300–1000 VDC
• Peak efficiency: ≥97.2%
• THD: ≤5%
• Voltage regulation accuracy: ≤±0.5%
• Current regulation accuracy: ≤±1%
• Current sharing imbalance: ≤±5%
• AC input rated voltage: 480 VAC (3W+PE); operating range 286–533 VAC
• Input frequency: 60 Hz ±10%
• Input power factor: ≥0.99
• Standby power consumption: <10 W
• Cooling: fan cooling
• Communication: CAN (125 kbps, 5 V level)
• Dimensions (without handle): 437.5 × 300 × 84 mm
• Weight: ≤18 kg
• Operating temperature: -40 °C to +70 °C
• Relative humidity: ≤95% RH (no condensation)
• Altitude: ≤2000 m (derating above 2000 m)
• MTBF: 500,000 hours