EV charger module THWT40F10030C9E

DC

Product Brief
THWT40F10030C9E is a high-efficiency, high power-density DC charging module designed by Tonhe Technology for the European market. The module complies with IEC 61851 and IEC 60664 and can meet EMC Class B requirements.

Product Introduction
THWT40F10030C9E supports wide input and output ranges and is optimized for DC fast-charging applications where compact size and high conversion efficiency are required. The unit integrates protections and digital control interfaces for system-level integration.

Product Advantages

• Wide constant-power output range: 300–1000 VDC
• Ultra-low standby power consumption: <10 W
• Low total harmonic distortion (THD): ≤5%
• Wide operating temperature: -40 °C to +70 °C (specification range)
• High conversion efficiency: peak efficiency ≥97.2%
• Low noise level: ≈60 dB at full load (room temperature)

Parametric Performance
Model: THWT40F10030C9E
AC input: Rated 400 VAC, 3W+PE; operating range 340–460 VAC; frequency 50/60 Hz ±10%; input power factor ≥0.99; overvoltage protection 490±6 VAC; undervoltage protection 270±6 VAC.
DC output: Rated output power 40 kW; output voltage range 200–1000 VDC; output current range 8–134 A; constant-power zones 300–500 VDC and 500–1000 VDC; peak efficiency ≥97.2%; soft start ≤3 s; short-circuit: self-recovery protection; voltage regulation ≤±0.5%; THD ≤5%; current regulation ≤±1%; current sharing imbalance ≤±5%.

Operating environment
Working temperature: -40 °C to +70 °C; relative humidity ≤95% RH (no condensation); altitude ≤2000 m (derating above 2000 m).

Product Features

• Cooling method: fan cooling
• Standby power consumption: <10 W
• Communication protocol: CAN (baud rate for modules: 125 kb/s; CAN level: 5 V)
• Address and control: digital display and button operation
• Module dimensions (without handle): 437.5 × 300 × 84 mm (L × W × H)
• Weight: ≤18 kg
• MTBF: 500,000 hours

Production Center
Tonhe Technology operates certified quality systems (ISO9001, IATF16949) and industrial production lines including automated SMT, solder paste printing and inspection, wave soldering, protective coating lines and aging test lines, supporting high-volume module production.

Test Center
The company maintains CNAS- and DiLAC-recognized EMC test capabilities with a semi-anechoic 3m chamber and advanced test equipment (electronic loads, AC sources, power analyzers, environmental chambers, transient/immunity test systems) for comprehensive charger and module validation.

Technical specifications

• Model: THWT40F10030C9E
• Brand: Tonhe Technology
• Rated output power: 40 kW
• Output voltage range: 200–1000 VDC
• Output current range: 8–134 A
• Output constant power ranges: 300–500 VDC; 500–1000 VDC
• Peak efficiency: ≥97.2%
• Standby power consumption: <10 W
• Total harmonic distortion (THD): ≤5%
• Voltage regulation accuracy: ≤±0.5%
• Current regulation accuracy: ≤±1%
• Current sharing imbalance: ≤±5%
• Cooling: fan cooling
• Communication: CAN (125 kb/s, 5 V)
• Operating temperature: -40 °C to +70 °C
• Relative humidity: ≤95% RH (no condensation)
• Altitude: ≤2000 m (derating above 2000 m)
• Dimensions (without handle): 437.5 × 300 × 84 mm
• Weight: ≤18 kg
• MTBF: 500,000 hours