Electric vehicle charger module TH40F10030C9E-WT

EVDC

Product Introduction
TH40F10030C9E-WT is a high-efficiency, high power-density power module designed for EV charging applications. It accepts 270Vac–490Vac three-phase four-wire input (three-phase + PE) and delivers up to 40 kW. Default constant-power output range is 300 Vdc–1000 Vdc. The charging system monitoring/control unit communicates with the module via CAN bus for parameter configuration, status monitoring and control.

Product Advantages

• Low noise: full load noise as low as ≈60 dB (room conditions)
• High efficiency: full-load efficiency >96%; peak efficiency ≥97.2%
• Low standby reactive power: <12 Var
• DM design: wound component volume reduced ~30% for improved thermal performance

Parametric Performance (summary)
Model: TH40F10030C9E-WT
AC input: supports 270Vac–490Vac three-phase four-wire system (three-phase + PE).
DC output: default constant-power output 300 Vdc–1000 Vdc; rated power 40 kW.

Production & Test Center (summary)
Manufacturing operates under ISO9001 and IATF16949 systems. Facilities include fully automatic SMT lines, solder paste printing and inspection, plug-in and wave soldering, protective coating lines and aging/test lines. Annual module capacity exceeds 500,000 units after a >50-step production process.
The test center features a semi-anechoic 3m EMC chamber and advanced equipment (power analyzers, temperature/humidity chambers, AC stable supplies, DC loads and transient immunity systems) for emissions, immunity and reliability validation.

Packaging & Shipping (summary)
Small orders: international express (door-to-door). Large shipments: container sea or air freight.

FAQ (selection)

• Communication protocol: CAN (typical baud 125 kbps; voltage level 5 V).
• Glue filling: all series modules support potting/adhesive filling.
• Installation: horizontal, side-standing or inverted (inverted may require custom front panel).
• Delivery time: samples often in stock; small production lead times short (example: ≈7 days for ≥10 pcs); larger/custom orders require coordination (example: ≈35 days).
• Payment terms: standard 100% TT in advance; alternative terms negotiable for long-term cooperation.
• Warranty: standard 12 months after receipt.
• After-sales: online and on-site service depending on contract.
• Certifications: ISO9001, IATF16949, CE, TUV and related qualifications.

Technical characteristics / specifications

• Model: TH40F10030C9E-WT
• Brand: Tonhe
• AC input - Rated voltage: 380 VAC three-phase (no neutral); operating range 285–475 VAC
• AC input - Frequency: 50 Hz
• AC input - Power factor: ≥0.99
• AC input - Overvoltage protection: 490 ± 10 Vac
• AC input - Undervoltage protection: 270 ± 10 Vac
• DC output - Rated power: 40 kW
• DC output - Voltage range: 50–1000 VDC
• DC output - Current range: 1–134 A
• DC output - Constant power range: 300–1000 VDC → constant 40 kW
• DC output - Peak efficiency: ≥97.2%
• Soft start time: ≤5 s
• Short-circuit protection: shutdown and latch; requires power cycle to clear fault
• Voltage regulation accuracy: ≤±0.5%
• THD: ≤5%
• Current regulation accuracy: ≤±1%
• Current sharing imbalance: ≤±5%
• Operating temperature: -40 ℃ to +70 ℃
• Relative humidity: 5%RH–95%RH (no condensation)
• Altitude: ≤2000 m
• Cooling method: fan cooling
• Standby power consumption: <10 W
• Communication: CAN (CAN bus)
• Address setting: digital display and key operation
• Module dimensions (without handle): 437.5 × 300 × 84 mm (L × W × H)
• Weight: ≤18 kg
• MTBF: 500,000 hours