Electric vehicle charger module THWT40F10030C9EUR

EVDC

Product Brief
THWT40F10030C9EUR is a high-efficiency, high power-density 40 kW DC EV charging power module developed for the North American market and compliant with UL2202.

Product Introduction
THWT40F10030C9EUR is designed for integration into DC fast chargers. The module delivers 40 kW rated output with a wide output voltage window and supports gel (full glue) filling for enhanced environmental protection.

Product Advantages

• Wide constant-power output range: 300–1000 VDC
• Ultra-low standby power consumption: <10 W
• Low total harmonic distortion (THD): ≤5%
• Wide operating temperature range: -40 °C to +75 °C
• High conversion efficiency: peak efficiency ≥97.2%
• Low acoustic noise: 60 dB at full load (room temperature)

Parametric Performance
Model No.: THWT40F10030C9EUR

AC input:
Rated input voltage: 480 VAC, 3W+PE; operating range 286–533 VAC
Input frequency: 60 Hz ±10%
Input power factor: ≥0.99
Input overvoltage protection: 536 ±3 VAC
Input undervoltage protection: 289 ±3 VAC

DC output:
Rated output power: 40 kW
Output voltage range: 200–1000 VDC
Output current range: 8–134 A
Output constant-power range: 300–1000 VDC
Peak efficiency: ≥97.2%
Soft start time: ≤3 s
Short-circuit protection: self-rollback protection
Voltage regulation accuracy: ≤±0.5%
THD: ≤5%
Current regulation accuracy: ≤±1%
Current sharing imbalance: ≤±5%

Operating environment
Working temperature: -40 °C to +70 °C
Relative humidity: ≤95% RH, no condensation
Altitude: ≤2000 m (derating above 2000 m)

Product Features
Cooling method: fan cooling
Standby power consumption: <10 W
Communication protocol: CAN (125 kbps, 5 V level)
Address setting: digital display, button operation
Module dimensions (without handle): 437.5 × 300 × 84 mm (L × W × H)
Weight: ≤18 kg
MTBF: 500,000 hours

Production Center
Tonhe Technology operates ISO9001 and IATF16949 certified manufacturing. Facilities include fully automatic SMT lines, automated solder paste printing and inspection, wave soldering, protective coating lines and aging test lines to support mass production of charging modules.

Test Center
Tonhe Technology maintains a CNAS-certified EMC laboratory with a semi-anechoic 3 m chamber, Chroma electronic loads, stable AC sources, Yokogawa WT power analyzers, Fluke measurement instruments, temperature/humidity chambers, AXOS8 test systems and transient immunity equipment.

Certificate Showcase
Certifications include UL (UL2202 for this product), CE, TUV and recognized quality management system certifications.

Packaging & Shipping
Small orders: express courier (FedEx, DHL, UPS) door-to-door. Large shipments: containerized sea or air freight. FOB Shijiazhuang commonly used.

FAQ

• What is the communication protocol? CAN (125 kbps, 5 V)
• Do modules support gel/glue filling? Yes, this series supports full gel/glue filling.
• How can the module be installed? Horizontal, side-standing or upside-down installation are supported; upside-down may require a customized front panel without handle.
• How are shipments handled? Small orders by express; large orders by sea/air in containers.
• What is the lead time? Typical MOQ lead time: ~7 days for ≥10 pcs; larger/custom orders require longer lead times (e.g., ~35 days).
• What are the payment terms? Standard: 100% T/T in advance; negotiable for long-term cooperation (e.g., 50/50 or 30/70).
• What customization services are available? OEM/ODM: nameplate, logo, model marking, custom color/shape.
• What is the warranty? Standard 12 months from receipt.
• Is after-sales service available? Online and on-site support available per contract.

Technical characteristics / specifications

• Model: THWT40F10030C9EUR
• Brand: Tonhe Technology
• Rated output power: 40 kW
• Output voltage range: 200–1000 VDC
• Output current range: 8–134 A
• Output constant-power range: 300–1000 VDC
• Peak efficiency: ≥97.2%
• THD: ≤5%
• Standby power: <10 W
• Noise level: 60 dB (full load, room temperature)
• Operating temperature: -40 °C to +70 °C
• Communication: CAN (125 kbps, 5 V)
• Cooling: fan cooling
• Dimensions (without handle): 437.5 × 300 × 84 mm (L × W × H)
• Weight: ≤18 kg
• MTBF: 500,000 hours