EV charger module THWT40F10030C9EUR

for electric vehiclesDC fastDC

Product Brief

THWT40F10030C9EUR is a high-efficiency, high power-density DC charging module developed by Tonhe for the American market, compliant with UL2202 standards.

Product Introduction

THWT40F10030C9EUR is designed for DC fast-charging applications and delivers 40 kW rated output power with a wide output voltage range. The module supports full gel filling for enhanced protection and features low noise operation suitable for commercial charging stations.

Product Advantages

• Wide constant-power output range: 300–1000 VDC
• Ultra-low standby power consumption: <10 W
• Low total harmonic distortion (THD): ≤5%
• Wide operating temperature range: -40°C to +70°C
• High conversion efficiency: peak ≥97.2%
• Low acoustic noise: 60 dB at full load (room temperature)

Parametric Performance

Model No.: THWT40F10030C9EUR
AC input - Input voltage: Rated 480 VAC, 3W+PE, operating range 286–533 VAC
AC input - Input frequency: 60 Hz ±10%
AC input - Input power factor: ≥0.99
AC input - Input overvoltage protection: 289±3 VAC
AC input - Input undervoltage protection: 536±3 VAC
DC output - Rated output power: 40 kW
DC output - Output voltage range: 200–1000 VDC
DC output - Output current range: 8–134 A
DC output - Output constant power range: 300–1000 VDC
DC output - Peak efficiency: ≥97.2%
DC output - Soft start time: ≤3 s
DC output - Short circuit protection: Self-rollback protection
DC output - Voltage regulation accuracy: ≤±0.5%
DC output - THD: ≤5%
DC output - Current regulation accuracy: ≤±1%
DC output - Current sharing imbalance: ≤±5%
Operating environment - Working temperature: -40℃ to +70℃
Operating environment - Relative humidity: ≤95% RH (no condensation)
Operating environment - Altitude: ≤2000 m (derating above 2000 m)
Product features - Cooling method: Fan cooling
Product features - Standby power consumption: <10 W
Product features - Communication Protocol: CAN (baud rate: 125 kbs, voltage level: 5 V)
Product features - Address setting: Digital display, button operation
Mechanical - Module dimension (without handle): 437.5 × 300 × 84 mm (L×W×H)
Mechanical - Weight: ≤18 kg
Reliability - MTBF: 500,000 hours

Production Center

Tonhe's manufacturing center includes fully automatic SMT lines, automatic solder paste printing and inspection, wave soldering, automatic spraying, aging detection lines and complete supporting facilities. The company follows ISO9001 and IATF16949 quality management systems and maintains high-volume production capacity for charging modules.

Test Center

Tonhe operates an EMC laboratory with accredited test facilities, including a semi-anechoic 3 m chamber, Chroma electronic loads, AC sources, high-performance power analyzers, temperature & humidity chambers and transient immunity test systems for emission, immunity and charger system testing.

Packaging & Shipping

Products are packaged for shipment. Small orders are typically shipped by express (e.g., FedEx, DHL, UPS); large shipments by sea or air in containers according to order size.

FAQ (selected)

• What is the modules' communication protocol? — CAN (125 kbs, 5 V).
• Do the modules support gel filling? — Yes, all series support gel filling.
• What installation orientations are supported? — Horizontal, side standing or upside down (upside down may require a different front panel/handle configuration).
• Typical delivery time? — Small quantities or samples may ship faster; production lead time varies with order size (examples: ~7 days for small quantities under certain conditions).
• Payment terms? — Standard terms: advance TT; variations negotiable for long-term cooperation.
• OEM/ODM/customization available? — Yes: nameplate, logo, model number, color and shape customization.
• Warranty and after-sales service? — Standard 12-month warranty from shipment; online and on-site support options per contract.

Technical specifications

• Model: THWT40F10030C9EUR
• Brand: Tonhe Technology
• Rated output power: 40 kW
• Output voltage range: 200–1000 VDC
• Output current range: 8–134 A
• Output constant power range: 300–1000 VDC
• Peak efficiency: ≥97.2%
• THD: ≤5%
• Standby power: <10 W
• Noise level: 60 dB (full load, room temperature)
• Operating temperature: -40℃ to +70℃
• Cooling: Fan cooling
• Communication: CAN (125 kbs, 5 V)
• Dimensions (L×W×H): 437.5 × 300 × 84 mm (without handle)
• Weight: ≤18 kg
• MTBF: 500,000 hours