Charging electric vehicle power module TH40F10030C9E-WT

ACDC

Product Overview
TH40F10030C9E-WT (Taihang Series) is a high-efficiency, high power-density EV charging power module. It supports 270–490 Vac three-phase four-wire input (three-phase + PE), delivers up to 40 kW and provides a default constant-power output range of 300–1000 VDC. The charging-system monitoring/control unit communicates with the module via CAN bus to configure operating parameters, collect telemetry and control operating state.

Product Advantages

• Low noise: full-load sound level as low as 60 dB (room temperature)
• High efficiency: full-load efficiency >96%; peak efficiency ≥97.2%
• Low standby reactive power: <12 Var
• DM design: wound component volume reduced ~30% to improve thermal dissipation

Parametric Performance (summary)
Model No.: TH40F10030C9E-WT
AC input: rated 380 VAC (three-phase, no neutral), operating range 285–475 VAC; input frequency 50 Hz; input power factor ≥0.99; overvoltage protection 490±10 VAC; undervoltage protection 270±10 VAC.
DC output: rated power 40 kW; output voltage range 50–1000 VDC; output current range 1–134 A; constant-power range: 300–1000 VDC @ 40 kW; peak efficiency ≥97.2%; soft start ≤5 s; short-circuit protection: shutdown and lock (requires power cycle to clear); voltage regulation accuracy ≤±0.5%; THD ≤5%; current regulation accuracy ≤±1%; current sharing imbalance ≤±5%.

Operating Environment
Operating temperature: -40°C to +70°C; relative humidity 5%–95% RH (no condensation); altitude ≤2000 m.

Product Features

• Cooling: forced air (fan)
• Standby power consumption: <10 W
• Communication protocol: CAN (125 kbps, 5 V)
• Address setting: digital display and key operation
• Dimensions (without handle): 437.5 × 300 × 84 mm (L × W × H)
• Weight: ≤18 kg
• MTBF: 500,000 hours

Production Center
Manufacturing operates under ISO 9001 and IATF 16949 processes. Facilities include SMT lines, solder paste printing and inspection, wave-soldering, conformal coating, aging test lines and full supporting equipment. Annual production capacity exceeds 500,000 charging modules after complete process integration.

Test Center
Equipped with a semi-anechoic 3 m EMC chamber and advanced test equipment (AC/DC sources, power analyzers, temperature/humidity chambers, AXOS8 test system, transient immunity lab). Supports radiated emission/immunity, surge, EFT, DIPs and full charger-system tests.

Packaging & Shipping
Small orders: shipped door-to-door via express couriers (e.g., FedEx, DHL, UPS). Large/container shipments: shipped by sea or air; FOB Shijiazhuang commonly used for container shipments.

FAQ (selected)

• Communication protocol: CAN (125 kbps, 5 V).
• Glue filling: all series support potting/adhesive filling.
• Installation: supports horizontal, vertical (standing on side) and inverted mounting; front-panel customization without handle available.
• Delivery time: typical lead time for small batches; larger or customized orders require longer production lead time (example: ~35 days for large/custom orders, subject to workshop scheduling).
• Payment terms: standard TT in advance for single orders; negotiable for long-term cooperation.
• Warranty: standard 12 months after receipt.
• After-sales service: online and on-site service options per contract; 24 h response scheme available.
• Certifications: company holds ISO9001, IATF16949 and product certifications (e.g., CE/TUV).

Technical Specifications

• Model No.: TH40F10030C9E-WT
• Brand: Tonhe
• AC Input Voltage: rated 380 VAC (three-phase), operating 285–475 VAC
• AC Input Frequency: 50 Hz
• Input Power Factor: ≥0.99
• Input Overvoltage Protection: 490±10 VAC
• Input Undervoltage Protection: 270±10 VAC
• Rated DC Output Power: 40 kW
• Output Voltage Range: 50–1000 VDC
• Output Current Range: 1–134 A
• Constant Power Range: 300–1000 VDC @ 40 kW
• Peak Efficiency: ≥97.2% (full-load >96%)
• Soft Start Time: ≤5 s
• Short-circuit Protection: shutdown and lock; requires power cycle to clear
• Voltage Regulation Accuracy: ≤±0.5%
• THD: ≤5%
• Current Regulation Accuracy: ≤±1%
• Current Sharing Imbalance: ≤±5%
• Cooling Method: fan cooling
• Standby Power Consumption: <10 W
• Communication Protocol: CAN (125 kbps, 5 V)
• Address Setting: digital display and key operation
• Dimensions (without handle): 437.5 × 300 × 84 mm (L × W × H)
• Weight: ≤18 kg
• MTBF: 500,000 hours