Charging electric vehicle power module TH40F10030C8E-WT

digitalACACDC

Product Brief
TH40F10030C8E-WT is a high-power-density power module designed for EV charging stations. It accepts 270–490 VAC three-phase four-wire input (3 phases + PE) with a maximum rated power of 40 kW. Default constant-power output ranges: 300–500 VDC and 600–1000 VDC.

Product Introduction
The module provides flexible DC output from 50 to 1000 VDC and an output current range of 0.5–134 A. It integrates power conversion, protection and communication functions for use in charging piles and commercial charging infrastructure.

Product Advantages

• Complies with State Grid three-unified size; wide constant-power operating windows: 300–500 VDC and 600–1000 VDC
• Low standby reactive power: ≤10 Var
• Low total harmonic distortion (THD): ≤5%

Parametric Performance (summary)
Model: TH40F10030C8E-WT
AC input: Rated 380 VAC, 3W+PE; operating range 270–490 VAC
AC frequency: 50/60 Hz ±10%
Input power factor: ≥0.99
AC overvoltage protection: 487±10 VAC
AC undervoltage protection: 270±10 VAC
DC rated output power: 40 kW
DC output voltage range: 50–1000 VDC
DC output current range: 0.5–134 A
Constant power output ranges: 300–500 VDC; 600–1000 VDC
Peak efficiency: ≥96%
Soft start time: 3–8 s
Short-circuit protection: self-recovery protection
Voltage regulation accuracy: ≤±0.5%
THD: ≤5%
Current regulation accuracy: ≤±1%
Current sharing imbalance: ≤±5%
Operating temperature: -30℃ to +70℃
Relative humidity: 5%–95% RH (no condensation)
Altitude: ≤2000 m (derating above 2000 m)
Cooling: fan cooling
Standby power consumption: ≤10 W
Communication: CAN (125 kbps, 5 V)
Address setting: digital display and button operation
Module dimensions (without handle): 460 × 218 × 84 mm (L × W × H)
Weight: ≤15 kg
MTBF: 500,000 hours

Production Center
Manufacturing follows ISO9001 and IATF16949 standards. Facilities include automated SMT lines, solder paste printing and inspection, wave soldering, protective coating line and aging test lines. Annual capacity for charging modules exceeds 500,000 units after full production process.

Test Center
Testing is performed in a CNAS- and DiLAC-certified EMC laboratory equipped with a 3 m semi-anechoic chamber, Chroma electronic load and AC source, Yokogawa WT1800 power analyzer, precision multimeters, temperature & humidity chambers, AXOS8 surge/EFT/DIP test system and transient immunity equipment.

Certificate & Export
Relevant certifications include CE and TUV; quality management systems are certified. Products are exported to multiple countries and regions.

Packaging & Shipping
Small orders are typically shipped by international express; large shipments use sea or air containers. FOB Shijiazhuang is commonly used for container shipments.

FAQ (selected)

• Q1: What communication protocol is used? A: CAN; baud rate 125 kbps; voltage level 5 V.
• Q2: Do modules support potting/glue filling? A: Yes, glue filling is supported across the series.
• Q3: What installation orientations are allowed? A: Horizontal, side standing or upside-down installation are supported; upside-down may require front-panel customization.
• Q4: How are shipments handled? A: Small orders by international express (door-to-door); large orders by sea or air container.
• Q5: What is lead time? A: Depends on quantity; short lead times possible for standard items (example: ~7 days for some small quantities); larger/custom orders require coordination.
• Q6: Payment terms? A: Standard: 100% TT in advance; negotiable for long-term cooperation.
• Q7: Customization options? A: OEM/ODM available: nameplate, logo, model number, color and shape customization.
• Q8: Warranty duration? A: Standard 12 months from receipt.
• Q9: After-sales service? A: Online and on-site support depending on contract; 24-hour response scheme for project needs.

Technical specifications

• Model: TH40F10030C8E-WT
• Brand: Tonhe Technology
• AC input voltage: Rated 380 VAC, 3W+PE; 270–490 VAC operating
• AC input frequency: 50/60 Hz ±10%
• Input power factor: ≥0.99
• Overvoltage protection: 487±10 VAC
• Undervoltage protection: 270±10 VAC
• Rated DC output power: 40 kW
• Output voltage range: 50–1000 VDC
• Output current range: 0.5–134 A
• Constant power ranges: 300–500 VDC; 600–1000 VDC
• Peak efficiency: ≥96%
• Soft start time: 3–8 s
• Short-circuit protection: self-recovery
• Voltage regulation: ≤±0.5%
• THD: ≤5%
• Current regulation: ≤±1%
• Current sharing imbalance: ≤±5%
• Operating temperature: -30℃ to +70℃
• Relative humidity: 5%–95% RH, no condensation
• Altitude: ≤2000 m (derating above 2000 m)
• Cooling: fan cooling
• Standby power: ≤10 W
• Communication: CAN (125 kbps, 5 V)
• Address setting: digital screen, button operation
• Dimensions (no handle): 460 × 218 × 84 mm (L × W × H)
• Weight: ≤15 kg
• MTBF: 500,000 hours