EV charger module TH40F10030C7E-WT

DC

Product introduction
TH40F10030C7E-WT is a high-efficiency, high-power-density DC charging module designed for EV DC chargers. It supports output up to 1000 V and delivers a constant 40 kW within the 300–500 VDC and 600–1000 VDC bands. The module features intelligent air cooling with normal and silent modes and provides parameter setting and status control via CAN bus communication.

Product brief

• Compact, high-power-density DC charging module for charging stations.
• Output voltage up to 1000 V; constant 40 kW in 300–500 VDC and 600–1000 VDC ranges.
• Same interface and footprint as the 30 kW module for straightforward upgrades.

Product advantages

• Wide constant-power bands: 300–500 VDC and 600–1000 VDC (40 kW).
• Ultra-low standby consumption: <10 W.
• Low total harmonic distortion: ≤5%.
• Wide operating temperature: -40℃ to +75℃.
• High peak conversion efficiency: ≥96%.

Parametric performance
Model No: TH40F10030C7E-WT

AC input:
Input voltage: rated 380 VAC, three-phase without neutral, operating range 270–490 VAC
Input frequency: 50/60 Hz ±10%
Power factor: ≥0.99
Overvoltage protection: 490 ±10 VAC
Undervoltage protection: 270 ±10 VAC

DC output:
Rated output power: 40 kW
Output voltage range: 50–1000 VDC
Output current range: 0.5–134 A
Constant power zones: 40 kW constant at 300–500 VDC and 600–1000 VDC
Peak efficiency: ≥96%
Soft start time: 3–8 s
Short-circuit protection: self-recovery
Voltage regulation accuracy: ≤±0.5%
THD: ≤5%
Current regulation accuracy: ≤±1%
Current sharing imbalance: ≤±5%

Operating environment
Operating temperature: -40℃ to +75℃
Relative humidity: ≤95% (no condensation)
Altitude: ≤2000 m (derating above 2000 m)

Product features

• Cooling: fan cooling (intelligent air cooling with normal/silent mode).
• Standby power consumption: <10 W.
• Communication: CAN bus (typical 125 kbps, 5 V level).
• Address setting and display: digital screen and key operation.
• Module dimensions (without handle): 437.5 × 300 × 84 mm (L × W × H).
• Weight: ≤16 kg. MTBF: 500000 hours.

Production & testing center
Manufactured in facilities with automated SMT lines and controlled production processes. Test laboratory includes EMC semi-anechoic chambers, climate chambers and electrical test benches to validate emissions, immunity and system performance.

Certifications & packaging
Product and manufacturing processes comply with relevant quality management standards. Modules are shipped with protective packaging and handling instructions suitable for industrial transportation.

FAQ

• Communication protocol: CAN bus (typical 125 kbps, 5 V).
• Potting: series supports potting when required.
• Installation methods: horizontal, side, or inverted (front panel customization may be needed for inverted mounting).
• Shipping: small orders via express door-to-door; large shipments by sea or air in containers.
• Lead time: short for standard orders; custom or large-volume orders longer (example: ~35 days production, subject to confirmation).
• Payment terms: negotiable based on cooperation (deposits and balance typical).
• Warranty: standard 12 months from receipt.

Technical specifications

• Model: TH40F10030C7E-WT
• Brand: Tonhe
• Rated output power: 40 kW
• Output voltage range: 50–1000 VDC
• Output current range: 0.5–134 A
• Constant power zones: 300–500 VDC and 600–1000 VDC (40 kW)
• Peak efficiency: ≥96%
• Standby power: <10 W
• THD: ≤5%
• Voltage regulation accuracy: ≤±0.5%
• Current regulation accuracy: ≤±1%
• Current sharing imbalance: ≤±5%
• Soft start: 3–8 s
• Short-circuit protection: self-recovery
• Communication: CAN bus (125 kbps, 5 V)
• Cooling: Fan (intelligent air cooling, normal/silent)
• Operating temperature: -40℃ to +75℃
• Relative humidity: ≤95% (no condensation)
• Altitude: ≤2000 m (derating above)
• Dimensions (L×W×H): 437.5 × 300 × 84 mm (without handle)
• Weight: ≤16 kg
• MTBF: 500000 hours