Cleaning ionizing air knife Model 112042PKI Gen4 Super

dust controlstatic charge eliminationfor the printing industry

Description
For consistent performance across its length, EXAIR Gen4® Super Ion Air Knives that are 24" or longer must have compressed air supplied to multiple inlets. The Gen4 Super Ion Air Knife with Plumbing Kit includes tubes and fittings installed to ensure smooth, even airflow so that static-removing ions can be distributed evenly across plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. The laminar sheet of air sweeps surfaces clean of static, particulate, dust and dirt. Production speeds, product quality, and surface cleanliness can improve dramatically. Gen4 Super Ion Air Knife Systems with Plumbing Kit add the Model 7960 Gen4 Power Supply (selectable 115 VAC/230 VAC, 50/60 Hz).

Applications

• Web cleaning
• Molding machinery
• Sheeters and trimmers
• Cleaning parts
• Pre-paint dust removal
• Shrink wrappers
• Package cleaning
• Bag opening/fill operations
• Printing equipment

Advantages

• Up to 34% improved performance
• Rugged metal armored and electromagnetic shielded cable
• Integrated ground eliminates additional ground connection
• Durable stainless steel connections to Power Supply
• Modular power supply cable eases connections and routing
• Low air consumption
• Uniform airflow across entire length
• Quiet operation
• Effective up to 20 feet (6.1 m)
• Shockless, non-radioactive
• Compact, rugged, easy to install
• Unlimited system lengths of uninterrupted airflow
• Low maintenance
• Variable force and flow

Gen4 Super Ion Air Knife Models (summary)
Gen4 Super Ion Air Knives are available in four different model types: Gen4 Super Ion Air Knife (includes the Super Air Knife and Gen4 Ionizing Bar assembly), Gen4 Super Ion Air Knife Systems (include a Gen4 Super Ion Air Knife and Model 7960 Gen4 Power Supply), Gen4 Super Ion Air Knife Kits (include Gen4 Super Ion Air Knife, Model 7960 Power Supply, shim set, filter separator and pressure regulator with coupler), Gen4 Deluxe Super Ion Air Knife Kits (include Gen4 Super Ion Air Knife, Model 7960 Gen4 Power Supply, EFC, Universal Air Knife Mounting System, shim set, filter separator and pressure regulator with coupler).

Model numbers by airflow length
Airflow Length | Gen4 Super Ion Air Knife | Gen4 Super Ion Air Knife Systems | Gen4 Super Ion Air Knife Kit | Gen4 Deluxe Super Ion Air Knife Kit
3" (76 mm) | 112003 | 112103 | 112203 | 112203DX
6" (152 mm) | 112006 | 112106 | 112206 | 112206DX
9" (229 mm) | 112009 | 112109 | 112209 | 112209DX
12" (305 mm) | 112012 | 112112 | 112212 | 112212DX
18" (457 mm) | 112018 | 112118 | 112218 | 112218DX
24" (610 mm) | 112024 | 112124 | 112224 | 112224DX
30" (762 mm) | 112030 | 112130 | 112230 | 112230DX
36" (914 mm) | 112036 | 112136 | 112236 | 112236DX
42" (1067 mm) | 112042 | 112142 | 112242 | 112242DX
48" (1219 mm) | 112048 | 112148 | 112248 | 112248DX
54" (1372 mm) | 112054 | 112154 | 112254 | 112254DX
60" (1524 mm) | 112060 | 112160 | 112260 | 112260DX
72" (1829 mm) | 112072 | 112172 | 112272 | 112272DX
84" (2134 mm) | 112084 | 112184 | 112284 | 112284DX
96" (2438 mm) | 112096 | 112196 | 112296 | 112296DX
108" (2743 mm) | 1120108 | 1121108 | 1122108 | 1122108DX

Performance (per foot of length)
Pressure (PSIG / BAR) | Air Consumption (SCFM per ft) | Sound Level (dBA) | Dissipates 5 kV (seconds) (measured at 6" from target)
5 PSIG / 0.3 BAR | 3.7 SCFM / 105 SLPM | 39 dBA | 0.40 s
10 PSIG / 0.7 BAR | 5.5 SCFM / 156 SLPM | 51 dBA | 0.33 s
20 PSIG / 1.4 BAR | 13.2 SCFM / 372 SLPM | 57 dBA | 0.26 s
40 PSIG / 2.8 BAR | 20.4 SCFM / 576 SLPM | 61 dBA | 0.23 s
60 PSIG / 4.1 BAR | 27.6 SCFM / 780 SLPM | 65 dBA | 0.21 s
80 PSIG / 5.5 BAR | 34.8 SCFM / 984 SLPM | 69 dBA | 0.20 s
100 PSIG / 6.9 BAR | 42.0 SCFM / 1,188 SLPM | 72 dBA | 0.18 s

Accessories / Included items (overview)

• Plumbing Kit: properly sized compressed air hose/pipe and fittings to interconnect bottom or end compressed air inlets; includes pressure gauge for aluminum Super Air Knives and nitrile/PVC hose and brass fittings.
• Power Supplies (Model 7960 and 7961): selectable 115 VAC or 230 VAC input voltages, modular cable with electromagnetic shielding, integrated primary fuse, lighted power switch; available in two- and four-outlet versions.
• Universal Air Knife Mounting System (Model 9060): stainless steel mounting system offering secure, precise positioning and articulation up to 30" (762 mm).
• Coupling Bracket Kits: join two Super Air Knives together for lengths longer than 108"; include rigid plates and stainless steel screws.
• Air Knife Shim Sets: adjust the exhaust gap to increase force and flow; shim thicknesses provided for aluminum knives (.001", .002" installed, .003", .004").

Caractéristiques / Spécifications techniques

• Product family: Gen4® Super Ion Air Knife™ with Plumbing Kit
• Manufacturer / Brand: EXAIR
• Model / SKU shown on page: P112060PKI
• Denomination commerciale (product series/name): Gen4® Super Ion Air Knife™
• Available lengths: 3", 6", 9", 12", 18", 24", 30", 36", 42", 48", 54", 60", 72", 84", 96", 108" (76–2743 mm)
• Power supply: Requires EXAIR Model 7960 or 7961 Power Supply (5 kV); power supplies include modular 6' power cord, lighted power switch, integrated primary fuse and (2) or (4) high voltage outlets; selectable input 115 VAC / 230 VAC, 50/60 Hz
• Compressed air connections: 1/4" NPT outlets provided on each end and the bottom of the Super Air Knife; knives 24" or longer require supply to multiple inlets (plumbing kit provides needed hoses/fittings)
• Electrical: for use with 5 kVrms, 5 mA (max) power supply
• Electrical hazard: Gen4 Ionizing Bars are shockless (less than 40 microamperes short circuited). Do not use near flammable materials or gases.
• Materials of construction: metal parts – aluminum; plastic parts – UL rated 94 HB; emitters – stainless steel
• Maximum ambient temperature: 165°F (74°C)
• Emitter material: stainless steel
• Performance note: airflow and consumption values are given per foot (305 mm) of knife length
• Effective range: up to 20 feet (6.1 m) for static elimination effectiveness
• Typical uses: static elimination on plastics, webs, sheet stock; dust/particulate removal and surface cleaning to reduce tearing, jamming and hazardous shocks