Prototyping vacuum casting DXVT-500

small seriesfor metal fabricationindustrial

Overview: This DXVT-500 integrates induction melting with vacuum melt-spinning (thread throwing) and ribbon preparation for research and development of amorphous, microcrystalline and nanometer-scale metallic materials. Designed for laboratory and pilot-scale R&D of rare-earth permanent magnets, amorphous soft magnetic materials and nanomaterials.

Applications

• R&D laboratories and university research for advanced metallic materials
• Development of rare-earth permanent magnets, amorphous soft magnets and nanoscale alloys
• Pilot production of thin metallic ribbons for material characterization

Composition

• Main vacuum melt-spinning chamber with rotating door and melt-spin device
• Induction melting unit with quartz crucible and manual liner feed mechanism
• Vacuum spraying system, working gas circuit and pump system (mechanical + molecular pump)
• Vacuum measurement, electric control cabinet and installation frame

Technical specifications

• Main Vacuum Chamber — Melt Spin Chamber: Horizontal cylindrical vacuum chamber, size: Ø500×400 mm
• Melt Extraction & Material Feeding System: Horizontal vacuum chamber, Ø500×400 mm
• Vacuum System Configuration: Two chambers served by one set of pumps (mechanical pump + molecular pump)
• Ultimate Pressure: ≤6.67×10-5 Pa
• Vacuum Recovery Time: Reach 5×10-3 Pa in 20 min (after short air exposure, inflate dry chlorine and then begin air exhaust)
• Feeding System: Precision motorized feed, speed 0–50 mm/min, continuous and adjustable; reversible (forward/reverse, down/up)
• Rotating Rolling Wheels: 1 set; roller runout ≤0.02 mm; line surface speed 0–50 m/s, frequency control; copper roller size Ø220×40 mm
• Spinning Roller: Line surface speed 0–40 m/s, frequency control; copper roller size Ø230×50 mm
• Induction Coil & Quartz Crucible: Capable of melting a 10 g pure iron sample; crucible heating area Ø15×50 mm
• Vacuum Spraying Device: Supplied with standard spraying mold, Ø120×90 mm
• Device Footprint: Mainframe 4950×1000 mm; electric control cabinet 700×700 mm (1 set)

Options & accessories

• Alternative crucible sizes and coil configurations
• Custom spraying molds and additional feed control modules
• Process control software, data logging and frequency converters
• Vacuum baking, gas purification or alternative backing gas setups

Ordering & support

• Factory acceptance testing and optional on-site installation and commissioning
• Operator training, maintenance packages and spare parts availability
• Provide detailed technical drawings and electrical requirements on request