Band saw ABS 360 S NC

horizontalfor metalssemi-automatic

Product description
The ABS 360 S NC is a high-performance horizontal band saw designed for series production. It features a double-column (dual-column) frame, servo-driven material feed with preloaded ball screws and a measuring system providing positioning and repeat accuracy of ±0.2 mm. The Omron touchscreen controller stores up to 30 programs with 50 steps each. Hydraulic workpiece clamping is standard; hydraulic bundle clamping is available as an option. The mitre angle is adjusted manually and indicated on a digital display.

Highlights

• Double-column design with precise linear guidance
• Mitre cutting with hydraulic workpiece clamping and digital angle display
• Omron touchscreen controller for fast programming and setup (30 programs x 50 steps)
• Servo material feed with positioning/repeat accuracy ±0.2 mm
• Automated stroke height control via optical sensor

Product details

• Fully automated horizontal band saw series with parallel guiding system, suited for series production with mitre cuts in solid materials, tubes and profiles
• Workpiece feed driven by servo motor and preloaded ball screws for maximum precision
• Combination of linear guides and box ways: low maintenance and high durability under heavy production conditions
• Saw frame (including guide frame) can be rotated manually up to 60° and fixed by hydraulic clamping
• Fully automated mode: mitre cuts up to 45°; semi-automatic mode: up to 60°
• Saw frame angle readable on digital display
• 3° inclination of the saw frame on the cutting axis to increase cutting capacity and blade life
• Rigid saw blade guides ensure vertical angular accuracy
• Reliable hydraulic unit provides controlled clamping force
• Hydraulically controlled saw frame micro-feed
• Optically controlled change-over from rapid feed to work feed to reduce downtime
• Infinitely variable blade speed transmitted via continuous-operation idler gear
• Saw blade tension verification via pressure gauge display
• Automatic band breakage control, high-performance coolant system and chip brush included as standard
• Available options: Minimal Quantity Lubrication (MQL), hydraulic bundle clamping, chip conveyor, laser pointer, roller tables

Technical data (tables)
Working area
Minimum cut length: 15 mm
Remaining length: 190 mm

Cutting Capacities
Feed per single stroke (max.): 700 mm
Cutting speed: 15 m/min - 120 m/min
Cutting capacity 0° (round): 360 mm
Cutting capacity 0° (flat) (length x width): 610 mm x 360 mm
Cutting capacity 0° (square): 360 mm
Cutting capacity 30° (round): 360 mm
Cutting capacity 30° (flat) (length x width): 530 mm x 360 mm
Cutting capacity 30° (square): 360 mm
Cutting capacity 45° (round): 360 mm
Cutting capacity 45° (flat) (length x width): 400 mm x 360 mm
Cutting capacity 45° (square): 360 mm
Max. feed length (multiple strokes): 9.999 mm

Accuracies
Positioning accuracy (multiple strokes): ±0.2 mm

Cutting capacity in semi-automatic mode
Cutting capacity 60° (round): 300 mm
Cutting capacity 60° (flat) (length x width): 360 mm x 240 mm
Cutting capacity 60° (square): 240 mm

Drive capacity
Motor rating main drive: 3 kW
Motor rating hydraulic pump: 1.1 kW
Motor rating coolant pump: 0.12 kW

Measures and weights
Blade dimensions: 5,200 mm x 34 mm x 1.1 mm
Overall dimensions (length x width x height): 2.85 m x 2.25 m x 1.87 m
Weight: 2,400 kg

Technical features / specifications

• Controller: Omron touchscreen; programmable up to 30 programs x 50 steps
• Feed system: Servo motor with preloaded ball screws and measuring system
• Clamping: Hydraulic workpiece clamping; optional hydraulic bundle clamping
• Mitre capability: Manual rotation up to 60°; automated mitre up to 45° (auto) / 60° (semi-auto)
• Precision: Positioning/repeat accuracy ±0.2 mm
• Cutting speed range: 15–120 m/min
• Standard features: Automatic stroke height control (optical), chip brush, coolant system, automatic band breakage control, mechanical blade tensioning with hydraulic pressure gauge
• Optional equipment: MQL, chip conveyor, laser pointer, hydraulic blade tensioning, roller tables