Electronic micro leak detector 6SW

remoteautomatedultra-sensitive

Overview
On the basis of its well proven concept of production line QC Testers, ATEQ has developed a new leak tester designed for the specific requirements of high volume production of plastic parts. This instrument is used for the detection of localized moulding faults, insufficient membrane thickness, perforations, etc. This instrument has also proven to be effective on testing pouch battery cells. The IONIQ is based on discharge current measurement and is able to detect defects up to of 10µm.

Applications

• Battery pouch cells
• Plastic bottle caps
• Plastic packaging
• Plastic coverings

Measurement principle
• A high-voltage loaded sharp probe is applied next to an earth-connected base; the plastic part to be tested is placed between them. If a hole exists, ions move from earth to the sharp end, causing a measurable loss of power which is translated into a leak. This method is a fast go/no-go process and does not quantify leak rate in cc/min but is optimized for speed (cycle times down to approximately 0.6 s demonstrated).

Features

• Integrated ionising high voltage generator
• Integrated and adjustable voltage according to application (5 to 27.3 kV)
• Reject levels expressed as % of nominal voltage (0 to 100%)
• Monitoring and protection of high voltage generator
• Limitation of current rating
• Speed: Minimum cycle time 0.6 s (fast production screening)
• I/O for instrument control and results (for PLC integration)
• 32 programmable programs
• Measuring box and remote control
• Timestamp, language selection and test customization options

Specifications

• Temperature
  
  • Operating: +10°C to +45°C
  • Storage: 0°C to +60°C
• Power supply
  
  • 90 V to 240 V AC
  • Single phase: 50/60 Hz – 45 W
  • Note: instrument requires a good ground connection
• Optional
  
  • Save results module
  • Standard resistor box with 2 values
• Interface
  
  • Programming via remote control
  • 7 inputs / 5 outputs for PLC-controlled applications
  • Inputs: optically isolated, 24 V – 10 mA maximum or dry contact
  • Outputs: relay output rated 48 V / 200 mA maximum
• Dimensions & Weight
  
  • Instrument H x L x P = 350 x 200 x 250 mm — Weight: 9.4 kg
  • Remote control H x L x P = 250 x 250 x 60 mm — Weight: 2.8 kg
• Performance
  
  • Detection capability: defects up to 10 µm (depending on hole size and material)
  • Accuracy: depends on hole size and material of the part

Caractéristiques / spécifications techniques

• Model: IONIQ 6SW
• Brand: ATEQ
• Measuring principle: discharge current measurement between charged probe and ground plate
• High voltage range: 5 to 27.3 kV (adjustable)
• Reject level control: 0 to 100% of nominal voltage
• Minimum cycle time: 0.6 s
• Programs: 32
• Power: 90–240 V AC, single phase, 50/60 Hz, 45 W
• Inputs: optically isolated, 24 V – 10 mA max or dry contact
• Outputs: relay 48 V / 200 mA max
• Operating temperature: +10°C to +45°C
• Storage temperature: 0°C to +60°C
• Instrument dimensions (H x L x P): 350 x 200 x 250 mm
• Instrument weight: 9.4 kg
• Remote control dimensions (H x L x P): 250 x 250 x 60 mm
• Remote control weight: 2.8 kg
• Optional modules: save results module, standard resistor box (2 values)