Motorized filling and sealing machine TGM E250Matic

fully-automaticfor tubesfor pasty products

Product overview
Automated high-speed tube filling and sealing machine delivering up to 3,700 tubes/hour. Precision print-orientation system, hygienic pharma-grade construction and continuous operation designed for pharmaceutical, cosmetic and food production environments.

Key features

• Ultra-fast automated tube filling: up to 3,700 tubes/h for continuous high-demand lines.
• Advanced sealing technology: supports multiple tube materials with reliable sealing methods:
  • Metal tubes: fold and roll crimping
  • Plastic/laminate tubes: hot-air or hot-jaw sealing
• Self-aligning tube orientation: integrated sensor checks print registration to ensure correct artwork alignment prior to filling, reducing rejects.
• Hygienic pharma-grade build: crevice-free surfaces and lubricant-free mechanisms to minimise contamination risk and support GMP-compliant production.
• Consistent and accurate filling: controlled dosing system for repeatable, precise fills and reliable batch quality.
• Automated tube ejection: finished tubes removed automatically to maintain continuous workflow.
• Flexible tube size capability: processes PE and laminate tubes; supports diameters up to 60 mm (60 mm available as an option).
• Integrated tube cleaning: optional interior cleaning to remove particulates before filling for hygiene-sensitive products.
• Nitrogen or bisulphite insertion: optional inert gas or bisulphite dosing pre- and/or post-fill to reduce oxidation and extend shelf life.

Supported tube materials

• Metal tubes
• PE (polyethylene) tubes
• Laminate tubes

Typical applications

• Pharmaceutical creams and ointments
• Cosmetics and skincare products
• Nutraceutical and food pastes
• Veterinary gels and formulations
• Personal care and hygiene products

Sealing & orientation

• Orientation sensor for print registration and verification prior to filling
• Sealing methods: fold and roll crimping for metal tubes; hot-air or hot-jaw sealing for plastic and laminate tubes

Technical specifications
Typical power consumption (metal): 1.5 kW
Typical power consumption (plastic): 5 kW
Water consumption: 1–2 l/min
Air (metal): 150 l/min
Air (plastic): 300 l/min
Metal tube diameters: 10–42 mm
Plastic tube diameters: 10–50 mm (option up to 60 mm)
Tube length: 50–240 mm

Additional technical characteristics

• Throughput up to 3,700 tubes/hour
• Fully automated sequence: tube loading, orientation & verification, filling, sealing, ejection
• Hygienic construction with crevice-free surfaces and lubricant-free mechanisms
• Optional integrated tube interior cleaning
• Optional inert gas (nitrogen) or bisulphite insertion pre/post-fill
• Sealing options configurable by material and format