Butt welding machine Mazinger 1200

automaticfor pipesfor thermoplastics

Product overview
The Mazinger 1200i is a trailer-mounted, high-force butt fusion welding machine for on-site welding of thermoplastic pipes (PE, HDPE, PP, PVDF). It features a removable machine carriage for in-ditch operation, fully automated SIEMENS PLC control and heavy-duty hydraulic systems to ensure repeatable fusion cycles and traceability.

Key features

• Fully automated SIEMENS PLC control with one-button welding cycles and diagnostic support.
• Dual-axis structural frame for even distribution of welding force.
• Hydraulically pivoting heating plate with protection frame, insulated shield and replaceable heating element.
• High-capacity hydraulic trimmer (4 kW trimmer power) driven by electric motor for precise facing.
• Removable machine carriage enabling in-ditch use and flexible deployment.
• Hydraulic pipe lifts, strong jaws and a set of inserts (630, 710, 800, 900, 1000, 1200 mm) to prevent pipe slippage.
• Trailer chassis with welded steel tube frame, linkage front axle, high-flotation tires and towing ring for transport.
• Data logging and traceability: removable control panel with USB port; supports extensive report logging (configurations cited up to 30,000 reports; removable-panel/data-logger options noted up to 10,000 reports) and USB data transfer.

Applications

• Gas distribution, water supply, municipal and infrastructure pipeline construction on site.
• Industrial fluid transfer, mining pipelines, agricultural irrigation and aquaculture installations.
• Field welding of HDPE/PE/PP/PVDF pipe systems and prefabricated fittings.

Technical specifications

• Model: Mazinger 1200i (automatic, high force)
• Welding range (OD): 630–1200 mm (24\"–48\" IPS)
• Inserts / reducer set: 630, 710, 800, 900, 1000, 1200 mm
• Heater power: 24 kW
• Trimmer power: 4 kW (hydraulically powered, electrically motor driven)
• Electric motor: 11 kW
• Hydraulic system pressure: up to 180 Bar (≈2610 PSI)
• Hydraulic reservoir capacity: 95 L
• Machine weight (including inserts): 7,900 kg
• Machine dimensions: 4,500 x 2,770 x 2,650 mm
• Machine carriage dimensions: 2,567 x 2,770 x 2,190 mm
• Optional accessories: additional inserts, stub end device, mobile support roller, compatible data logger (manual-version compatibility noted)
• Standards: designed to comply with ISO 21307 and ASTM F2620 welding procedures